A must-have book for designers and developers of sintered metal products.
A Must-Have Book for Designers and Developers of Sintered Metal Products Miyamoto Manufacturing has published a "Technical Handbook" that compiles technologies related to sintered metal processing and design for designers and development engineers. The technical handbook provides illustrated explanations of specific VA/VE proposals aimed at achieving cost reduction and quality improvement from the design and development stages, based on actual case studies.
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1. Basic Knowledge of Sintered Metal Processing 2. Cost Reduction Examples in Sintered Metal Processing - Reduction of Cutting Time through Process Segmentation - Cost Reduction through Method Transition to Sintered Metal 1 - Cost Reduction through Method Transition to Sintered Metal 2 - Cycle Time Reduction by Omitting Chamfering - Cost Reduction by Changing the Surface Profile of Blind Holes - Cost Reduction of Angled Hole Processing through Jig Utilization 3. Quality Improvement Examples in Sintered Metal Processing - Prevention of Distortion in Tapping Process by Installing Steps - Stabilization of Processing Accuracy by Installing Timing Marks - Tolerance Relaxation Considering Material Variability - Improvement of Inspection Accuracy through Micro Vickers Hardness Measurement - Improvement of Dimensional Accuracy by Changing the Butt Surface 4. Examples of Preventing Defective Products in Sintered Metal Processing - Ensuring Accuracy of Tapped Holes through Chamfering - Design Changes to Prevent Quality Defects Caused by Chips - Prevention of Burr Generation by Chamfering Escape Holes - Suppression of Burr Generation by Changing Chamfer Shapes - Reduction of Defect Occurrence by Reviewing Tolerances in Fitting Parts - Shape Changes of Workpieces Considering Automation in Production 5. Examples of Processed Products from Sintered Metal 6. Company Introduction
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Miyamoto Manufacturing Co., Ltd. specializes in mass production processing of sintered metals such as sprockets and pulleys, and proposes cost reduction through method conversion by replacing solid block cutting and gear cutting. Additionally, by designing dedicated lines in-house, they can accommodate processing production of mass-produced items up to 100,000 units per month. They also perform various cutting processes for die casting and castings.