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  6. [Case Study] Increasing In-House Production Ratio

[Case Study] Increasing In-House Production Ratio

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last updated:Feb 17, 2021

サルバニーニジャパン
サルバニーニジャパン
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Reviewing the production process for multi-product manufacturing! Introduction of a case where the in-house production ratio was increased.

The dependence on partner companies has become very high, making it extremely difficult to control both prices and delivery times. Regarding production, we considered an automated line that does not impose a human burden. Since it is necessary to accommodate MTO (Make to Order), MTS (Make to Stock), and ATO (Assemble to Order) production depending on the product type, we selected manufacturers and machines based on the condition that they can handle any of these production methods, and introduced a "panel bender." After the introduction, the work in progress (WIP) significantly decreased, allowing for more effective use of the factory, and the production flow within the factory became more efficient. Additionally, the elimination of disassembly work led to a reduction in personnel and the absence of issues such as scratches on the products from disassembly. [Case Overview] - Industry: Housing products manufacturer - Product Shape: BOX shape - Plate Thickness: 0.6t to 1.2t - Material: SUS, SECC, SPCC *For more details, please refer to the related link page or feel free to contact us.

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[Case Study] Increasing In-House Production Ratio

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  • Related Link - https://panelbender.salvagnini.co.jp/mtomtsato/

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【Introduction Effects】 ■ WIP has been significantly reduced. ■ The factory can now be utilized more effectively, and the production flow within the factory has become more efficient. ■ The elimination of disassembly work has led to a reduction in personnel and has resolved issues such as scratches on products from disassembly. ■ Working hours have been shortened, resulting in cost savings. ■ Production diversity has become possible, and at the same time, design has also become more diverse. *For more details, please refer to the related links page or feel free to contact us.

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サルバニーニジャパン

サルバニーニジャパン

Industrial Machinery

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Salvagnini consistently handles everything in-house, from the design and manufacturing to sales and after-sales service of sheet metal processing systems. Their innovative technology realizes "method reform." Along with a groundbreaking improvement in production efficiency, they aim for safety and stability while developing sheet metal processing systems that excel globally.

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