Introduction of high-precision nozzles utilizing precision machining! Precision Machining Technology Handbook
We are currently offering points on how to process inkjet nozzles that determine the quality of printed coatings with high precision, as well as examples of aperture, orifice, and other fine hole processing!
This document is a technical handbook on "precision microfabrication" conducted by Toray Precision, which specializes in precision microprocessing and accepts contract processing. Our company manufactures nozzles that require high precision, utilizing the fine hole processing techniques developed over many years with Toray's synthetic fiber spinning nozzles. Recently, inkjet methods have been widely adopted for coating in industrial applications. We manufacture inkjet nozzles with high precision, which are equipped within inkjet heads. The key points required for processing inkjet nozzles include the following: - Minimal variation in hole diameter, with high positional and pitch accuracy - Sharp finishing of hole edges - Smooth finishing of hole inner walls In addition to the above points, we respond to many requests such as handling difficult-to-machine materials and customizing cross-sectional shapes. We also introduce many products that utilize hole processing, in addition to inkjet nozzles. 【Contents (excerpt)】 ■ Introduction ■ Inkjet Nozzles ■ Orifices and Apertures ■ Other Small Hole Application Examples ■ New Topics in Small Hole Processing Technology ■ Our Proprietary Small Hole Processing Technology ■ We Help Solve Customer Challenges ■ Company Introduction
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■ Inkjet Nozzle ■ Orifice / Aperture - Key points include hole diameter accuracy, shape, edge quality, and internal surface finish ■ Other Applications of Small Holes - Nozzles, filters, dies, guides, various jigs, decorative parts ■ New Topics in Small Hole Processing Technology - Capable of φ0.1 microns with FIB - High-speed precision micro-hole processing of about 100 holes per second ■ Our Proprietary Small Hole Processing Technology - Micro-drilling, press processing, ultra-fine discharge machining, and laser with FIB have expanded the range of processing capabilities. ■ We can help solve your challenges - Design and manufacturing of various nozzles - Design and analysis support - Thorough quality control *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.