High hardness powder for metal 3D printers - Vibenite
VBN Components Vibenite Series
High hardness and high wear-resistant alloy powder for metal 3D printing.
VBN Components' Vibenite series is a powder material made of high hardness and high wear-resistant alloys that enable metal 3D printing. There are five types of powder steel, allowing for the selection of powders with higher hardness, high-temperature hardness, corrosion resistance, and toughness according to specific applications. The Vibenite series contains a high amount of carbide but does not require the mixing, drying, pressing, and sintering processes typical of conventional carbide manufacturing. It is suitable for metal 3D printing. Contract manufacturing is also available using the metal 3D printing equipment owned by VBN Components (maximum build size: approximately 230 x 230 x 350 mm). It can be used for applications such as power skiving cutters, large gear cutting hobs, pressure die casting tools, plastic and metal molding tools, cutting knives, and wear protection.
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basic information
The lineup of the Vibenite series includes the following five steel types: (1) Vibenite 150 - High-speed steel with high toughness and high fatigue resistance (2) Vibenite 280 - High-speed steel with high hardness and high wear resistance (3) Vibenite 290 - High-speed steel known as "the hardest steel in the world" with high hardness and high wear resistance (4) Vibenite 350 - Martensitic stainless steel with high wear resistance and high corrosion resistance (5) Vibenite 480 - Hybrid carbide steel with excellent high-temperature hardness and high toughness
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Applications/Examples of results
Vibenite 150: Multi-purpose applications requiring wear resistance and toughness. Tools for plastic molding, wear parts, functional prototypes, difficult-to-machine parts, cold working tools, tool holders, molds, blast nozzles, cutting tools. Vibenite 280: Gear cutting hobs, broaches, shaper cutters, power skiving cutters, drills, taps, hot working tools, erosion-resistant and wear parts, etc. Vibenite 290: Metal cutting tools such as gear cutting hobs, power skiving cutters, shaper cutters, and dry cutting. Vibenite 350: Cutting tools for the food industry, molds for plastic molding (extrusion and injection molds, segment screws), pump parts, bearing housings, valve rings. Vibenite 480: Gear cutting hobs, power skiving cutters, shaper cutters, woodworking tools, cutting tools for the textile, paper, and food industries.
Detailed information
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Improvement of high-speed steel (HSS) applications through enhanced high-temperature hardness and wear resistance, as well as complex shapes and lightweight design. Vibenite480 is an alloy for 3D printing that significantly improves high-temperature hardness and wear resistance due to its high carbide content. Its metal structure remains stable under temperature changes, making it ideal for metal parts that require high-temperature durability. The ability to create free and complex shapes through 3D printing allows for the integration of multiple alloy components into a single part, lightweight design, and the internal design of various refrigerant flow paths. By shortening the lead time for prototyping and initial mass production, it enables timely release of new products. A major feature is that near-net-shape manufacturing eliminates the need for rough machining using machining centers, resulting in less grinding.
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Martensitic stainless steel with significantly improved wear resistance Vibenite 350 is a metal powder for martensitic stainless steel powder metallurgy (PM) 3D printing, achieving high hardness and excellent corrosion resistance through high chromium (Cr) addition. It also features excellent wear resistance due to a high content of carbide metals.
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The hardest steel in the world It improves existing high-speed steel (HSS) applications that require higher high-temperature hardness or greater wear resistance. Vibenite 290, manufactured using 3D printing, has a high carbide content, providing the best wear resistance and hardness. The additive manufacturing (AM) process offers the possibility to design complex shapes, combine multiple parts into one, add cooling channels, reduce weight, and incorporate other features. The time required for sample prototyping and trial production is very fast, enabling rapid development of new products. Furthermore, near-net-shape manufacturing eliminates the need for rough machining and reduces grinding.
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Perfect balance of hardness and toughness 3D printed Vibenite 280 improves existing high-speed steel (HSS) applications that require higher hardness or wear resistance. Due to its high carbide content, it offers the best wear resistance and hardness. The additive manufacturing (AM) process allows for the design of complex shapes, the integration of multiple parts into one, the addition of cooling channels, weight reduction, and the incorporation of other features. The time required for sample prototyping and small-scale production is very fast, enabling rapid development of new products. Furthermore, near-net-shape manufacturing eliminates the need for rough machining and reduces grinding.
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High toughness and excellent fatigue resistance powder metallurgy (PM) steel 3D printed parts made from Vibenite 150 have a high carbide content, providing the best wear resistance. This material offers the possibility to design complex shapes, combine multiple parts into one, and add cooling channels. The additive manufacturing (AM) process allows for weight reduction and the addition of special features. The time required for sample prototyping and trial production is very fast, enabling rapid development of new products. Furthermore, near-net-shape manufacturing eliminates the need for rough machining and reduces grinding.
Line up(5)
Model number | overview |
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Vibenite 150 | Vibenite 150 High-speed steel with high toughness |
Vibenite 280 | Vibenite 280 High-speed steel with high hardness and high wear resistance |
Vibenite 290 | Vibenite 290 High-speed steel, the hardest steel in the world |
Vibenite 350 | Vibenite 350 Martensitic stainless steel with high wear resistance and corrosion resistance |
Vibenite 480 | Vibenite 480 Hybrid carbide steel with high hardness at elevated temperatures |
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Company information
As a technology trading company, we leverage our years of experience in the sales of various 3D printer devices with different molding methods and semiconductor manufacturing equipment, as well as after-sales maintenance services, to provide our customers with total solutions, including application support. In the field of 3D printer devices, we handle three main types of metal additive manufacturing methods: electron beam powder bed, laser powder bed, and laser deposition, allowing us to make proposals suitable for our customers' applications. We also sell metal powders with high hardness and high wear resistance characteristics for metal 3D printers. Furthermore, in the field of semiconductor manufacturing equipment, we also handle atomic layer deposition (ALD) devices.