Progress management for each frame in line molding for foundries! The schedule created on the computer is reflected in the molding instructions of the on-site PLC (sequencer).
The casting line information management system is a system (MES) that creates a manufacturing schedule and controls the production line by communicating with the PLC (programmable logic controller). At the timing of replacing the old computer system with a Windows environment, we improved the functionality to manage progress at the unit level instead of by lot. Additionally, since data from the PLC can be acquired on the PC side, it is used not only for progress management but also for inputting and managing actual results and information analysis. 【Features】 ■ The actual line layout is displayed on the computer screen, making it easy to grasp the status of core delivery, pouring, and disassembly. ■ Information management at the unit level (product name, molding date and time, pouring date and time, mold damage status, etc.) ■ The schedule created on the computer is automatically written to the PLC as molding instructions. 【Basic Functions】 ■ Management of the current schedule and registration/change of the next schedule. ■ Management of the line status. ■ Management of molding and pouring actual results. ■ Management of process progress. ■ Inquiry of planned and actual unforming. *For more details, please contact us or download the catalog.
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basic information
【Development Environment】 Server OS: Windows Server Client OS: Windows 【Platform】 Magic 【Development Details】 Replacing off-the-shelf computers with a Windows environment * Line control and PLC control programs are not included.
Applications/Examples of results
Continued operation since April 2012.
Detailed information
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[Line Frame Monitor Inquiry Screen] This screen visually represents the actual line layout, making it easy to grasp which products are flowing through which lines and in what quantities.
catalog（1）
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Introduction to Case Studies of Casting Line Information Management Systems
Company information
The company is headquartered in Koriyama City, Fukushima Prefecture, and has bases in Tamura City, Minamisoma City, as well as in Tokyo (Shinagawa Ward), Ibaraki Prefecture (Hitachinaka City), and Tochigi Prefecture (Utsunomiya City). It engages in system development for business applications, control and embedded systems, and since the Fukushima nuclear disaster, it has been developing systems related to Fukushima's recovery in fields such as renewable energy, healthcare, and robotics. In business systems, leveraging its extensive experience, the company supports clients' businesses from requirements definition to maintenance. It provides effective ICT solutions with a solid understanding of business strategies. The company has also increased its cloud development capabilities, specializing in building platforms that combine various PaaS centered around Microsoft Azure. Cloud development enables the creation of operational environments that are faster and more flexible in scaling compared to on-premises solutions.