The project can be completed with cold forging processing only, allowing for short delivery times! There is no need to purchase pipe materials, ensuring stable material costs.
We will introduce a case of cold forging a φ4×t0.8 pipe (L=70). Until now, the longest size for φ4 in cold forging was L=55, and products longer than L=55 were processed by cutting pipe materials, which incurred costs for each process (4 processes) and quality-related items (foreign matter in the inner tube, burrs, etc.). By purchasing coil material (SWCH10A) and performing cold forging, we were able to process φ4 size cold forging with a length of L=70mm. By converting from pipe material to wire material, material costs were significantly reduced, and costs were cut through the automation of full-length inspection and inner tube gauge inspection. [Focus Points] ■ Reduction of man-hours ■ Reduction of material costs ■ Inadequate supply that matches costs due to size *For more details, please refer to the PDF document or feel free to contact us.
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【Background Leading to Improvement】 ■ Due to the large number of processes, actions were taken to reduce them. ■ The material ratio was high, and the variability was significant. ■ It became possible to reduce quality costs. ■ The material ratio decreased, leading to cost reduction. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Since our establishment, we have been actively engaged in the manufacturing of automotive parts and industrial components. With the remarkable development of the automotive industry, which is at the core of manufacturing, we have continued to grow. Thanks to this, we have expanded our operations as an international company with four manufacturing bases in Japan, South Korea, and China, earning long-standing trust over the years. Moving forward, we will continue to contribute to society through the creation of better products, while never forgetting our original intentions, based on the trust and achievements we have built over the years.