Case Study of Automated Visual Inspection: Inspection Example of Small Metal Circular Parts
Image Processing Appearance Inspection System "iVision"
A case study of the automation of appearance inspection, where a transport device was also manufactured separately from the production line to check for scratches, dents, and dirt on the outer diameter, inner diameter, and surface!
Would you like to switch from "visual inspection" to "automated inspection using cameras" for necessary inspections of small round metal parts, such as "scratches," "chips," "dents," and "dirt"? We would like to introduce a case where a dedicated inspection device was created and implemented separately from the manufacturing line. In this system, when a workpiece is fed into the product input section, it is sent out one by one for inspection of both sides. If any defects are found, they are separately ejected for classification. 【Features of this system】 ■ A dedicated inspection device is created and operated separately from the manufacturing line. ■ It determines good and defective products, with defective products being ejected separately. ■ Records are kept of which inspection process detected the defects. ■ The device can be modified according to the inspection content. *First, we will verify whether the workpieces you wish to inspect are feasible for inspection. *Detailed processing information, including the processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection equipment with complete automation 【Case Studies】 ■Small metal parts for automobiles ■Small resin molded products *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)