Case Study of Automated Visual Inspection: Inspection Example of Metal Components Spread on a Tray
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection using a general-purpose XY stage for inspecting randomly scattered parts!
Would you like to switch the visual inspection of parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which installs a camera and lighting on a general-purpose XY stage moving device, enabling inspection over a specified area. By using a two-dimensional operating stage, it is possible to inspect the entire designated area for each specified section without having to set the camera position each time, allowing you to confirm where and what kind of defects were present. 【Features of this system】 ■ By using a two-dimensional operating stage, it is possible to sequentially inspect even large areas. ■ It indicates the coordinates of defects and displays a map showing where and what kind of defects were found. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect are suitable for inspection. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Usage】 ■Automatic inspection system using a general-purpose XY operating robot 【Case Study】 ■Metal, resin, electronic components, etc., spread over a certain area *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)