Case Study of Automated Visual Inspection: Example of Warpage Inspection of Circuit Boards Using 3D Sensors
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection to check the warping condition of substrates flowing on the conveyance line using a 3D sensor installed on the line!
Regarding the confirmation of the warping condition of the circuit boards being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that checks the warping condition during transport without having to individually remove and inspect the circuit boards. By using 3D sensors, it becomes possible to measure the warping condition of the circuit boards passing under the sensor without the need to individually measure specific locations using calipers or gap gauges. 【Features of this system】 ■ Inspection can be performed on the transport line without creating a separate inspection system. ■ Since inspections are conducted on the transport line, it is possible to perform inspections without creating additional equipment. ■ By using 3D sensors, it is possible to measure the condition of the circuit boards without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to deliver according to your needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting measurements on the transport line ■Performing measurements during transport using a 3D sensor 【Case Studies】 ■Warping conditions of various substrates *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)