Case Study of Automated Visual Inspection: Metal Parts Shape Inspection and Monitoring System
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection by installing cameras and lighting on the line to capture images and inspect for the mixing of different types of metal parts and shape defects flowing through the conveyance line!
Regarding the inspection of metal parts being transported on the line, including the mixing of different types and shape defects, would you consider switching from "visual inspection" to "automated inspection using cameras"? This system involves installing cameras and lighting on the existing transport line to inspect whether items that differ from pre-stored shapes are flowing through during transport. It is suitable for manufacturing processes that handle components with different detailed shapes on the left and right or components with differing hole positions. 【Features of this system】 - Inspection can be conducted on the transport line without creating a separate inspection system. - Conducting inspections on the transport line is effective in preventing outflow to the next process. - Effective for processes using components with subtle differences, such as differing hole positions. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" ■ There are cases where defects are overlooked due to visual confirmation by personnel. ■ It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. ■ We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting inspections on the transport line 【Case Study】 ■Inspection of metal parts, different types, and shape variations *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)