Case Study of Automated Visual Inspection: Inspection Example of the Side Condition of Plastic Bottles
Image Processing Appearance Inspection System "iVision"
A case study of the automation of inline appearance inspection by partially improving the transport line and conducting side inspections of bottles inline!
Regarding necessary inspections such as "label text," "scratches," and "dirt" on the side of the bottle, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce examples of systems that have been implemented by refurbishing parts of existing production lines for inspection purposes. In this system, a rotating mechanism is installed on the customer's transport line to conduct inline inspections for defects on the sides of the bottles. Although the examples mention plastic bottles, the system can accommodate various materials, including metal and rubber. 【Features of this system】 - By partially refurbishing the existing production line, it enables automated inspections without the need to introduce separate inspection lines or equipment. - The use of a rotating mechanism allows for comprehensive inspection of the entire side surface. - Since inspections are conducted on the transport line, quick responses are possible in case of defects. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is provided in the PDF.
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basic information
Do you have any of the following issues? ■ There are cases where defects are overlooked due to visual confirmation by personnel. ■ It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. ■ We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software 'iVision' is a product we highly recommend for those considering the automation of visual inspections. 'iVision' is a product centered around software, and with full customization, we can deliver according to your needs. *For more details, please refer to the PDF document or feel free to contact us.
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency through inspections on the production line 【Case Studies】 ■Resin cylindrical components ■Metal cylindrical components *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)