Case Study of Automated Visual Inspection: Volume Measurement Inspection Using 3D Sensors
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection by measuring the volume of components flowing on the conveyor line using a 3D sensor installed on the line!
Regarding the volume measurement of components being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that measures volume during transport without the need to individually extract and measure each component. By using 3D sensors, it becomes possible to measure the volume of components passing under the sensor without the need to measure specific locations individually with tools like calipers. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ By using 3D sensors, volume measurement can be performed without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you desire can be inspected. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by measuring on the transport line ■Conducting measurements during transport using 3D sensors 【Case Studies】 ■Materials such as metal and resin containers *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)