Case study of automated visual inspection: Inspection example of foreign substances attached to metal plates.
Image Processing Visual Inspection System "iVision"
A case study of automating visual inspection using a microscope and automatic inspection equipment for fine defects, similar to using a magnifying glass!
Regarding the fine "various foreign matter inspection" on metal plates, would you consider switching from "visual inspection" to "automated inspection using a microscope and camera"? We will introduce practical examples of inspecting fine defects by incorporating an image processing system into the microscope. This system links the microscope's camera and operates the stage as an XY stage, allowing us to record where and what kind of defects were present. Additionally, for those who are concerned about relying solely on automated inspection, it is also possible to recheck the problematic areas with a microscope. 【Features of this system】 ■ Capable of inspecting for fine foreign matter adhesion ■ Records whether defects were present, allowing for later verification ■ Various sizes can be confirmed by changing the microscope lens *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Inspection system for fine defects 【Case Studies】 ■Inspection using optical microscopes and magnifying glasses *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)