Case study of automated visual inspection: Inspection case for checking the surface condition of metal parts.
Image Processing Appearance Inspection System "iVision"
An example of the automation of visual inspection using a camera that automatically operates to adjust each surface of metal parts with step differences and conducts inspections in sequence.
Shall we switch the visual inspection of metal parts with height differences from "manual measurement" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which enables dimensional measurement by installing a camera on a general-purpose XYZ stage moving device. By using a three-dimensional operating stage, the camera can be moved to the appropriate position for inspection at varying heights, allowing for sequential inspection of necessary areas and enabling the overall condition of parts with height differences to be confirmed. 【Features of this system】 - By having the camera and stage operate at multiple locations that cannot be captured in a single image, necessary areas can be sequentially imaged and inspected. - Inspection can be performed on parts with height differences, which are difficult to focus on with a fixed camera, by allowing the camera to operate in the Z-axis direction. - A map is displayed showing where and what types of defects were found. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.
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basic information
Do you have any of the following issues? - There are cases where defects are overlooked due to visual inspections by personnel. - It takes time to train on the standards for visual inspections, making it difficult to secure inspectors. - You want to automate inspections but are concerned about whether it can be done for your products. Our uniquely developed inspection software 'iVision' is a product we highly recommend for those considering the automation of visual inspections. 'iVision' is a software-centric product that allows for full customization, enabling us to deliver according to your needs. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary greatly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system using a general-purpose XYZ operating robot 【Case Study】 ■Metal parts and resin parts with steps *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)