Case study of automated visual inspection: Example of surface inspection of wood grain materials using AI.
Image Processing Visual Inspection System "iVision"
A case study of automating exterior inspection by installing cameras and lighting on the line to capture images and inspect the appearance of wood-grained materials flowing on the conveyor line!
Regarding the inspection of materials with designs such as wood grain being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system that inspects the surface of materials during transportation. With the use of AI, it becomes possible to distinguish between wood grain and scratches, which are typically difficult to differentiate with standard inspection equipment. 【Features of this system】 - Inspection can be conducted on the transport line without the need to create a separate inspection system. - Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. - By using AI, it can identify and inspect wood grain, which is prone to misjudgment. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including the processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and with full customization, we can accommodate deliveries tailored to your needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by conducting inspections on the transport line ■Classification inspections of defects that are prone to misjudgment using AI 【Case Studies】 ■Inspection of building materials, furniture, fixtures, etc., with wood grain design *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)