Case study of automated visual inspection *Examples of color and design discrimination inspection
Image Processing Visual Inspection System "iVision"
A case study of automating appearance inspection to automatically check for differences in color and design, such as sample backing and color samples!
Would you like to switch the inspection of the placement positions and correctness of sample backing and color samples from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of an inspection device that performs color inspection using a hand-held inspection device. In this system, a hand-held inspection device is equipped with only a camera and lighting on the inspection stand. Initially, it memorizes the good products, and then it determines whether the placement and color of the sample backing being inspected are correct. Since this system memorizes the correct information at the beginning, it can perform inspections without changing the settings even if the placement or color changes. 【Features of this system】 - A simple inspection system with a camera and lighting installed on the inspection stand - Prevention of overlooking defects due to subtle differences - By memorizing good products initially, it can be used with various types - The device can be modified depending on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling us to meet our customers' specific delivery requirements. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary significantly depending on the composition. If you let us know your desired details, we will first provide you with an estimated quote.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system using a hand-held method 【Case Studies】 ■Items with many different small pieces on one side, such as sample backing and color swatches *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)