Case Study of Automated Visual Inspection: Defect Inspection Using 3D Sensors
Image Processing Appearance Inspection System "iVision"
An example of automated visual inspection that measures the size and depth of surface scratches on metal parts flowing on a conveyor using a 3D sensor!
Regarding the inspection of defects such as scratches on the surface of metal parts being transported on a conveyor, would you consider switching from "visual inspection" to "automated inspection using a 3D sensor"? By installing a 3D sensor on the existing conveyor and scanning the surface of the parts, it will eliminate the need to individually remove parts for visual confirmation, allowing for automatic inspection. 【Features of this system】 ■ Inspection can be conducted on the production line without creating a separate inspection system. ■ By installing the device on the production line, it is possible to reduce the inspection process. ■ The use of a 3D sensor enables the realization of an inspection device that can measure the size and depth of defects. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Realization of inspection equipment by installing devices on the production line ■ Measurement of the size and depth of defects using 3D sensors 【Case Studies】 ■ Metal components, etc. ■ Resin components, etc. * For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)