Case study of introducing automation for appearance inspection *Case study of automating label printing condition inspection
Image Processing Appearance Inspection System "iVision"
Case study on the automation of visual inspection to check for printing defects, smudging, fading, and barcode conditions in label printing!
Regarding the confirmation of the printing state of labels output from the label printer, such as printing content, smudging, and blurring, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a system that installs a camera and lighting between the labels output from the printer and the winding mechanism to capture images and conduct inspections. In this system, for the labels printed by the printer, we first teach the system the state of a good label and then perform comparisons to inspect various printing defects all at once. Additionally, it is also possible to verify whether the correct values and information are recorded for lot numbers and barcodes. 【Features of this system】 - By conducting inspections immediately after printing, it allows for quick responses to issues with the printing device. - By recording the image of a good label initially, it can accommodate various types of labels. - It simultaneously checks not only printing defects but also the content of printed information such as lot numbers. *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information and flow are included in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can deliver according to our customers' wishes. *For more details, please refer to the PDF materials or feel free to contact us.
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Automation of inspections conducted between label printers and winding devices 【Case Studies】 ■ Inspection of printed materials with continuous content, such as labels and stickers ■ Inspection of printed content such as lot numbers and barcodes * For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)