Case Study of Automated Visual Inspection: Inspection Case of Transparent Resin Film
Image Processing Appearance Inspection System "iVision"
A case study of the automation implementation of a system that conducts inspections by installing cameras and lighting on a line where transparent film is transported in a roll-to-roll manner!
Regarding the inspection of black spots and foreign objects on transparent films transported in a roll-to-roll manner, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples of systems that operate by installing cameras and lighting on the transport line for inspection purposes. This system is an example of introducing an inline inspection system with a number of cameras and lighting tailored to the width of the workpiece, such as films being transported at high speed like in roll-to-roll processes. It is also capable of handling materials other than films, such as paper and fabric. 【Features of this system】 - Construction of an inspection system by installing cameras on roll-to-roll lines - Capability to handle high-speed transport due to high-precision processing technology - The equipment can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for delivery tailored to your needs through full customization. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency through inspections on the production line 【Implementation Examples】 ■Film materials ■Paper manufacturing ■Fabric, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)
