[Case Study] Achieving Zero Machine Downtime and Tool Breakage through Cutting Process Simulation
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At the Takasago Manufacturing Plant of the Motor Business Headquarters, we are currently utilizing 10 licenses of "Vericut." Overall, the company has introduced nearly 40 licenses, and it is actively used in many business divisions. With the ability to perform interference checks on the PC screen in advance, the possibility of machine stoppages or tool damage is brought close to zero. The introduction of this product has provided peace of mind and reduced mental stress not only for NC programmers but also for machine operators and tool management personnel. 【Features】 ■ Interference checks are conducted during the 3D model creation stage for jig requests, preventing issues before they occur and significantly reducing rework and modification time. ■ This leads to dramatic time savings, eliminating the costs associated with necessary modifications. *For more details, please refer to the PDF materials or feel free to contact us.
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CGTech is a global leading company in CNC machine simulation software. Its simulation software, "Vericut," is used in various production environments, including the aerospace industry, automotive, railways, molds, home appliances, power generation, and heavy industry, and is highly regarded worldwide. ■ What is Vericut... Vericut simulates using G-code NC programs for machine tools, unlike CAD/CAM system simulations. Vericut supports a wide range of machine tools, including multi-axis machining such as high-efficiency and high-precision 5-axis processing, lathes, multi-tasking machines, and multi-surface machining machines. ■ Pursuing the perfection of G-code NC programs Vericut provides a "virtual machine" that faithfully reproduces in-machine operations such as macro programs, macro variables, ATC operations, and pallet changes in detail. Vericut offers a variety of features, including not only crash detection but also pre-inspection of over-cutting/under-cutting by comparing the machined cutting model with the design model, as well as optimization of NC programs considering tool load.