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  6. Air Leak and Discharge Detection | Fluke ii910 Industrial Ultrasonic Camera

Air Leak and Discharge Detection | Fluke ii910 Industrial Ultrasonic Camera

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Fluke ii910

last updated:Apr 15, 2022

株式会社テクトロニクス&フルーク
株式会社テクトロニクス&フルーク
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Discover invisible threats. An acoustic camera that can easily detect, identify, and analyze partial discharge and air leaks with just one device.

The "Fluke ii910 Industrial Ultrasonic Camera" is an acoustic camera capable of detecting partial discharge tests, corona discharge, and air leaks in high-voltage equipment all in one device. The "Fluke ii910" is equipped with numerous microphones and has an expanded field of view, allowing maintenance personnel to quickly and accurately detect air, gas, and vacuum leaks in compressed air systems even in noisy environments. Japan is surrounded by the sea, making it significantly affected by salt damage, and due to high humidity, the insulation deterioration of power facilities progresses, creating an environment prone to accidents. To prevent accidents, it is crucial to detect partial discharge and maintain a safe condition. Various frequencies of ultrasound are generated from partial discharge locations. The detectable ultrasound varies depending on the measurement distance and deterioration condition, so the ii910, which has high sensitivity and a wide range, is suitable for detecting more. The ii910 is an all-in-one tool that solves various issues related to leaks and partial discharge. 《Latest News》 In spring 2022, Fluke Service Center will begin offering repair and inspection services for the ultrasonic cameras 'ii900 and 910'.

    Other measurement, recording and measuring instrumentsOther inspection equipment and devicesOther image-related equipment
fluke_ii910_900.jpg

Air Leak and Discharge Detection | Fluke ii910 Industrial Ultrasonic Camera

fluke_ii910_900.jpg
fluke_ii910_900.jpg
  • Related Link - https://flukejp.com/pickup/ii900.html

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basic information

Main Features ■ Rapid and easy partial discharge detection and testing ■ Reduction of downtime and increase in operating time ■ Cost savings and energy conservation through the discovery and repair of partial discharges ■ PDQ mode for recording and analyzing partial discharges 《Starting Spring 2022: Repair and Inspection Services Available》 Have you ever experienced this? - When I sent it for repair, it took 2 months for overseas repair, and I received a high bill. - It doesn't seem like there's an air leak, but is this acoustic camera okay? With Fluke's ultrasonic camera, you can be assured! In Spring 2022, the Fluke Service Center (Yamato City, Kanagawa Prefecture) will begin offering repair and inspection services for the ultrasonic cameras ii900 and 910. This will enable repairs and regular inspections at a low cost and in a short period, allowing you to use Fluke's ultrasonic cameras with confidence. Fluke believes that a robust service system is essential for achieving your business goals as a top brand in measurement instruments. Fluke Service Center Tektronix & Fluke Corporation Service Center *For more details, please refer to the external link or feel free to contact us.

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Applications/Examples of results

The Fluke ii910 Acoustic Imager is a suitable tool for high voltage electricians, electrical testing technicians, and transmission line maintenance teams who constantly inspect and maintain power distribution and industrial high voltage equipment. 【Air Leak Detection】 Even in noisy environments, maintenance personnel can quickly and accurately detect air, gas, and vacuum leaks in compressed air systems. 【Partial Discharge Detection】 Insulators, transformers, high voltage power lines, switchgear, surge protectors, busbars, high voltage coils, circuit breakers, capacitors. The ii910 safely, quickly, and easily detects, identifies, and maintains partial discharges in high voltage equipment, preventing catastrophic accidents. *For more details, please refer to the external link or feel free to contact us.

Detailed information

  • 111.jpg

    Partial Discharge Detection in Substations In substations where high voltage is handled, it was necessary to stop the equipment for inspection of deterioration. However, by using the ii910, partial discharge can be inspected from a distance, eliminating the need to stop the equipment.

  • 222e.jpg

    Partial Discharge Detection of Overhead Distribution Lines As seen in the photo, it can be observed from the ground that ultrasonic waves are being emitted from the insulator on the pole. This indicates partial discharge. Since it can be confirmed from the ground, there is no need for aerial work platforms, allowing for efficient inspection of long-distance distribution line networks.

  • 333e.jpg

    Partial discharge of transformers Partial discharge detection of transformers in cubicles, such as molded transformers, is also possible.

  • 444.jpg

    Maintenance Inspection of Turbines and Motors Traditionally, high-voltage insulation tests were used for the maintenance inspection of turbines and motors. With ii910, the deterioration state of each stator can be visually confirmed, improving work efficiency.

  • 555.jpg

    Air Leak Detection The photo shows an example of an air leak in a chemical plant captured by the ii900. The area visible on the piping in the center of the screen can be identified as an air leak. The air leak generates ultrasonic waves at approximately 40 kHz. By utilizing this fact, we can detect air leaks and achieve energy savings.

  • 222e.jpg

    <Examples of Energy-Saving Measures> ■Factory Operating Conditions - Numerous air tools are used in heavy machinery assembly - Operating 4 days a week from 9:00 AM to 5:00 PM Using a total of 4 compressors: 2 units of 55kW and 2 units of 70kW

  • 333e.jpg

    <Examples of Energy Saving Measures> ■Results of Air Leak Inspection ・Air leak inspection conducted over 2 days and 14 hours ・140 locations of air leaks identified

  • 1111e.jpg

    <Comparison of Power Consumption Before and After Renovation> Before Renovation - Compressor #4 (70kW) was constantly operating at full capacity (red) - Energy consumption was close to the maximum capacity of four units during peak times After Renovation - Compressor #4 was able to be put on standby - 26% energy reduction

  • 3e.jpg

    Fluke Service Center Tektronix & Fluke Corporation Service Center 〒242-0007 7-10-1 Chuo Rinkan, Yamato City, Kanagawa Prefecture, Sanki Yamato Building B, 3rd Floor

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Fluke ii900 Air leak detector Frequency range: 2kHz to 52kHz Automatic and manual range

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Air Leak and Discharge Detection | Fluke ii910 Industrial Ultrasonic Camera

Air Leak and Discharge Detection | Fluke ii910 Industrial Ultrasonic Camera

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Air Leak Detection | Fluke ii900 Industrial Ultrasonic Camera

Air Leak Detection | Fluke ii900 Industrial Ultrasonic Camera

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Industrial Video Scope Fluke DS701 | DS703FC

Industrial Video Scope Fluke DS701 | DS703FC

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Tektronix & Fluke Corporation Company Profile

Tektronix & Fluke Corporation Company Profile

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Fluke Diagnostic Service | Detection of air and gas leaks by Fluke-certified diagnosticians

Fluke Diagnostic Service | Detection of air and gas leaks by Fluke-certified diagnosticians

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News about this product(6)

[Webinar Announcement: July 22] First Joint Webinar of Fluke & Fluke Networks Ultimate Solution for Factory Energy Saving Measures: Ultrasonic Diagnostic Tools and Network Testers for Minimizing Downtime in Industrial Ethernet.

  • Seminar・Event

The factory air piping, which supports stable factory operations, and the industrial Ethernet that connects FA equipment both play crucial roles in conveying the power and information of the automated factory, akin to blood vessels, despite differing transmission media. In most factories, energy loss due to air leaks accounts for 20-30% of compressed air usage. On the other hand, network wiring that controls production equipment and robots is affected by vibrations, liquids, chemicals, and noise, leading to performance degradation and malfunctions. In the worst case, both can cause equipment shutdowns, resulting in significant economic losses and potentially serious accidents. In this seminar, we will introduce the 'energy-saving' realization of compressed air supply pipes, which are the arteries of the factory, the 'Fluke ii900/ii910 ultrasonic camera' that helps prevent emergency stops, and the 'DSX2-5-IE-K1 industrial Ethernet cable tester' useful for performance verification and fault diagnosis of industrial Ethernet networks during production line startups, as well as the 'LinkIQ industrial cable + network tester' capable of diagnosing network switches and conducting connectivity tests on IP networks.

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[Webinar Announcement: May 13] Energy-saving Measures and the Use of Ultrasonic Cameras for Carbon Neutrality

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Tektronix & Fluke Corporation (Headquarters: Minato-ku, Tokyo) will introduce energy-saving measures using portable ultrasonic cameras ii900, which visualize "air, gas, and vacuum leaks" from numerous microphones in factories and plant facilities, and ii910, which is also capable of "partial discharge detection." We will invite the Energy Conservation Center as a guest to discuss the importance of energy conservation in achieving carbon neutrality and the utilization of ultrasonic cameras. 【Webinar Date】 May 13 (Friday) 10:00–11:00 Webinar main session (1 hour) Energy-saving measures and the use of ultrasonic cameras for carbon neutrality Guest Speaker: Akio Fujibayashi, Ph.D., Deputy Director of the Energy Conservation Technology Department, Energy Conservation Center (Public Interest Incorporated Foundation) Lecture Summary This presentation will explain how to efficiently and effectively promote energy conservation by uncovering energy-saving points through a checklist, focusing on the wasteful compressed air systems in manufacturing sites such as factories. ▼ Click here to participate in the free webinar ▼ https://forms.fluke.com/IG-JP-MULTI-2022-MAR-WEBINAR-JAJP-LP-1-A?utm

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[Webinar Announcement: May 13] Energy-saving Measures and the Use of Ultrasonic Cameras for Carbon Neutrality

  • Seminar・Event

Tektronix & Fluke Corporation (Headquarters: Minato-ku, Tokyo) will introduce energy-saving measures using the portable ultrasonic camera ii900, which visualizes "air, gas, and vacuum leaks" in factories and plant facilities, and the ii910, which also enables "partial discharge detection." We will invite guests from the Energy Conservation Center to discuss the importance of energy conservation in achieving carbon neutrality and the utilization of ultrasonic cameras. 【Webinar Date】 May 13 (Friday) 10:00–11:00 Webinar main session (1 hour) Energy-saving measures and the use of ultrasonic cameras in carbon neutrality Guest Speaker: Akio Fujibayashi, Ph.D., Deputy Director, Energy Conservation Technology Department, Energy Conservation Center Lecture Summary This presentation will explain how to efficiently and effectively promote energy conservation by uncovering energy-saving points through a checklist, focusing on the wasteful compressed air systems in manufacturing sites such as factories. ▼ Click here to participate in the free webinar ▼ https://forms.fluke.com/IG-JP-MULTI-2022-MAR-WEBINAR-JAJP-LP-1-A?utm

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[Webinar Announcement: April 15] Visualizing Equipment Air Leaks! Introduction of Real Examples of Ultrasonic Cameras Effective for Energy Saving Measures

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Tektronix & Fluke Corporation (Headquarters: Minato-ku, Tokyo) will hold a webinar introducing energy-saving measures using the portable ultrasonic cameras ii900, which visualize "air, gas, and vacuum leaks" in factories and plant facilities, and ii910, which also enables partial discharge detection, along with examples of their effectiveness. 【Webinar Date】 April 15 (Friday) 10:00 AM - 11:00 AM Webinar Main Session (1 hour) Visualizing equipment air leaks! Introduction of examples of ultrasonic cameras that are effective for energy-saving measures. ■ What is an ultrasonic (acoustic) camera? ■ Explanation of Fluke ii900/910 ■ User Examples 1. Air leak detection in a chemical plant 2. Leak detection in dust collection ducts at a cement plant 3. Air and gas leak detection at a press product manufacturer 4. Gas leak detection at a pharmaceutical manufacturer ▼ Join the free webinar here ▼ ⇒ https://forms.fluke.com/IG-JP-MULTI-2022-MAR-WEBINAR-JAJP-LP-1-A?utm

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株式会社テクトロニクス&フルーク

株式会社テクトロニクス&フルーク

Testing, Analysis and Measurement

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Fluke is the Japanese subsidiary of the American company Fluke Corporation, a manufacturer of precision electronic measuring instruments with a global sales network. We offer a wide range of field measuring instruments, including digital multimeters, thermal imaging cameras, portable oscilloscopes (4ch/2ch) with insulated inputs, clamp meters, and infrared thermometers. Each product is user-friendly, boasts excellent durability, and is ideal for troubleshooting in the field. They are essential tools for engineers and are widely used around the world. You can choose the most suitable model from Fluke's highly accurate and reliable field measuring instruments according to your needs.

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