Air Bearing Roll for Floating Conveyance
【Specifications】 ■Roll diameter: φ75/φ100/φ125/φ150 ■Length: up to 2500mm (in 25mm increments)
Transporting with porous carbon without touching the web! Web handling without uneven load using a fluid film.
■Do you have any of these concerns? - Slip marks caused by contact - Bends or wrinkles occurring in the roll section - Wanting to increase transport speed, but facing limitations due to speed differences with the roll - Wear on the roll leading to the generation of foreign substances and the need for roll replacement ■What can be achieved with air bearing rolls Improvements in yield and productivity are expected with "almost frictionless, non-wearing, high-speed, high-precision characteristics." - There is no friction as the workpiece is supported by a stable fluid film. - Since it is a non-contact transport, there is no wear on the workpiece or the air bearing roll. - The air bearing roll itself does not rotate, eliminating wear and speed limitations. - The absence of wear allows for a reduction in contamination factors and an increase in lifespan.
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basic information
■Features of Tanken's Air Bearing Roll - The only domestic manufacturer using "porous carbon" → It transports the web by creating a uniform fluid film from the porous material. - Application of static pressure gas bearing (air bearing) technology → It supports the web with a strong fluid film, preventing any gap changes. - Achieves low air consumption and low dust generation simultaneously → Minimizes the impact of pollution on the surrounding environment. ■Customer Feedback 1. Film Manufacturer A It was necessary to confirm whether the product could meet our specifications. It was difficult to judge based on catalog data, but we were able to confirm compatibility by using rental equipment. As a result, we were able to proceed smoothly with our proposal. 2. Equipment Manufacturer B To verify whether we could solve our challenges non-contact, we conducted tests with rental equipment. It was easy to set up, and we could start testing immediately. Since we obtained good results, we decided to manufacture equipment using the air bearing roll. Related Link - http://tankenseal-pcp.com/pcp1/abr_new
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Company information
■Company History Our company was founded in 1955 as a manufacturer of carbon for machinery, known as the Carbon Research Institute. After developing precise carbon and mechanical seals, we created porous carbon with fine and uniform pores, and we offer a variety of products primarily for applications in "levitating transport." ■We can solve the following problems: 1. The workpiece is too thin to be transported effectively. ⇒ We need products that can handle delicate workpieces. 2. Scratches occur due to contact during transport. ⇒ We need products that can transport without damaging the workpiece. 3. Wear on the transport surface and drive components leads to increased hassle. ⇒ We want to reduce maintenance costs. ■Features of Porous Carbon It is a porous carbon with fine and uniform pores. By allowing air to flow through the porous structure, a strong fluid film can be formed. This fluid film can levitate films and other materials, enabling the gentle and damage-free transport of delicate workpieces. As workpieces become more high-functioning, there is a growing demand for thinner and more delicate transport, making this material a true next-generation solution for levitating transport.