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  6. Perfect solution for surface preparation in painting AOK

Perfect solution for surface preparation in painting AOK

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FerRobotics AOK

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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An end effector that can automate the surface preparation sanding process before painting with uniform pressing force. Work time is reduced due to high-speed automatic correction. Cycle time has dramatically improved.

If the sanding before painting (primary sanding) is perfect, it enables the highest quality of painting. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH uses the unique ACT technology. The AOK200 series allows for the polishing (sanding) process of skilled craftsmanship to completely control the pressing force in an instant correction against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling full automation of polishing at a fast processing speed. Each parameter, such as rotation speed and pressing force, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, allowing for the selection of appropriate products from a rich lineup according to applications and shapes.

    Pneumatic Equipment
AOK_car_wing_grinding.jpg

Perfect solution for surface preparation in painting AOK

AOK_car_wing_grinding.jpg
AOK_car_wing_grinding.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

We support almost all industrial robot and collaborative robot brands. There are many example application videos available on our website and YouTube, so please take a look. You can search for FerRobotics.

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Please contact us.

Delivery Time

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Applications/Examples of results

Automation of various manufacturing lines is possible, not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, construction materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics製品写真.jpg

    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly self-corrects for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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AOK/201

AOK/201

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Repair grinding with one machine AOK403 double header.

Repair grinding with one machine AOK403 double header.

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News about this product(4)

The best solution for robot polishing.

A perfect solution for pre-paint robot sanding. An end effector that automates the surface preparation sanding process before painting with uniform pressure. Work time is reduced due to high-speed automatic correction. Dramatic improvement in cycle time!

  • Product news

The surface preparation work before painting affects the quality of the paint. An orbital sander kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. The AOK200 series allows for the polishing (sanding) process of skilled craftsmanship to be fully controlled with instant correction of the pressing force against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling complete automation of polishing at high processing speeds. Each parameter, such as rotation speed and pressing force, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, allowing for the selection of appropriate products from a rich lineup according to applications and shapes.

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The best solution for robot polishing.

A perfect solution for pre-paint robot sanding. An end effector that automates the pre-paint surface preparation process with uniform pressure. Work time is reduced due to high-speed automatic correction. Dramatic improvement in cycle time!

  • Product news

The surface preparation work before painting affects the quality of the paint. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH, utilizing the unique ACT technology, allows for the sanding process to be fully automated. The ACT technology can instantly correct the pressing force against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling fast processing speeds. Each parameter, such as rotation speed and pressing force, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes, dramatically improving cycle time, productivity, and efficiency. - Automation of hazardous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, allowing for the selection of appropriate products from a rich lineup according to applications and shapes.

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The best solution for robot polishing.

Imagine robot polishing that suits your company through FerRobotics' application example videos! We are uploading a wealth of robot polishing application example videos on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece, at high speed. It also automatically compensates for gravitational loads, allowing for consistent polishing/grinding with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed of devices and robots, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ability to control contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool loads affected by gravity, which changes with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

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Robotization of painting finish repair polishing requiring highly skilled techniques with a double-header type. The AOK403 with high-speed autonomous pressure correction control allows sanding and polishing to be done with this one machine.

  • Product news

Introducing the double-header type AOK403 as a repair polishing system using FerRobotics' Active Compliant Technology (ACT). The double-header design allows for sanding and polishing with a single unit without the need to change tools, enabling automation that significantly improves cycle times for repair polishing tasks that require the "feel" of highly skilled operators. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes that require skilled techniques, allowing for consistent polishing/grinding at the set contact force regardless of variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT, it automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece at high speed through instantaneous stroke extension and contraction, maintaining contact with the workpiece at the set force. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring uniform contact pressure from any angle and enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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