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  1. Home
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  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. Robotization of painting finish repair polishing requiring highly skilled techniques with a double-header type. The AOK403 with high-speed autonomous pressure correction control allows sanding and polishing to be done with this one machine.
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  • Mar 07, 2022
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Mar 07, 2022

Robotization of painting finish repair polishing requiring highly skilled techniques with a double-header type. The AOK403 with high-speed autonomous pressure correction control allows sanding and polishing to be done with this one machine.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
Introducing the double-header type AOK403 as a repair polishing system using FerRobotics' Active Compliant Technology (ACT). The double-header design allows for sanding and polishing with a single unit without the need to change tools, enabling automation that significantly improves cycle times for repair polishing tasks that require the "feel" of highly skilled operators. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes that require skilled techniques, allowing for consistent polishing/grinding at the set contact force regardless of variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT, it automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece at high speed through instantaneous stroke extension and contraction, maintaining contact with the workpiece at the set force. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring uniform contact pressure from any angle and enabling a finish without processing inconsistencies.
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2021-AOK-XS-Double-Header-Datasheet-JP-web.pdf[853077]

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Uniformity in pressing force enables robotic polishing of stainless steel food machinery.

Automating the artisan's skills (polishing, grinding), heavy labor, and dangerous tasks with uniform control of contact force on the workpiece through a high-speed autonomous control system. Inspiring improvement levels.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology enables an increase in the speed of the equipment and the robot's trajectory, thereby enhancing processing speed and improving cycle times. In robotic polishing, the ACF's stroke adjustment controls the contact pressure, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Additionally, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and allowing for a finish without processing inconsistencies.

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Instant automatic correction for uniform contact force in robot polishing! End effector AOK.

Equipping industrial robots with human-like tactile senses to automate sanding tasks with uniform pressure. This allows for reduced work time compared to high-speed corrections and dramatically improves cycle time.

Orbital sander kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. AOK200 series Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. The polishing (sanding) process of skilled craftsmanship is fully controlled by the ACT technology, which instantaneously corrects the pressing force without issues related to dimensional variations, complex shapes, or loads due to angles, enabling complete automation of polishing at high processing speeds. Each parameter, including rotation speed, pressing force, and feed rate, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Materials: Compatible with a wide range of materials including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, coconut fiber, etc. Products can be selected from a rich lineup according to applications and shapes.

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FerRobotic's best solution for robotic polishing.

An end effector that enables automation systems for high-speed processing and high-quality finishing of skilled techniques (polishing, grinding) and hazardous tasks that have been given up until now.

FerRobotics' Active Compliant Technology automatically compensates for the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically compensating through the extension and contraction of the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the extension and contraction of the ACF itself eliminates the need to move the heavy robot arm for adjustments, further assisting in improving the processing speed of robotic polishing. Furthermore, since it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, it ensures a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Improving management issues. Increasing profits through polishing automation at Farobotics.

Automation of the artisan's techniques (polishing, grinding) and hazardous tasks that have been given up until now, with high-speed autonomous control and contact force control. Dramatic improvements are expected in the end effector.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by instantaneously extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and the robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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Perfect solution for surface preparation in painting AOK

An end effector that can automate the surface preparation sanding process before painting with uniform pressing force. Work time is reduced due to high-speed automatic correction. Cycle time has dramatically improved.

If the sanding before painting (primary sanding) is perfect, it enables the highest quality of painting. The orbital sander kit developed by FerRobotics Compliant Robot Technology GmbH uses the unique ACT technology. The AOK200 series allows for the polishing (sanding) process of skilled craftsmanship to completely control the pressing force in an instant correction against dimensional variations, non-planar shapes, warping of the workpiece, and gravitational loads due to angles, enabling full automation of polishing at a fast processing speed. Each parameter, such as rotation speed and pressing force, can be independently controlled, achieving the best finish with 24-hour operation. Benefits: - Applicable to polishing, sanding, deburring, and cleaning processes. Dramatically improves cycle time, productivity, and efficiency. - Automates dangerous tasks (3K jobs). - Reduces the risk of factory shutdowns due to unforeseen circumstances caused by the COVID-19 pandemic. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. There are almost no restrictions based on materials, allowing for the selection of appropriate products from a rich lineup according to applications and shapes.

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High-speed automatic correction of pressing force. Correction of gravitational load as well. Robot polishing device for large areas.

Automating the polishing preparation for large surface painting of aircraft, railway vehicles, etc., with the highest finish quality. The use of three heads expands the processing area and speeds up the work.

An orbital sander kit for industrial robots using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. Suitable for pre-paint polishing and polishing applications. Utilizing a 3-head design and ACT technology, it is optimal for large area polishing tasks, dramatically improving work costs with overwhelming finishing quality and work speed. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos. By imparting the skills of artisans to robots, it automatically corrects and fully controls the pressing force in the polishing (sanding, polishing) process, instantly adjusting for dimensional variations and load due to angles. This enables fully automated polishing with significantly improved cycle times. Each parameter, including rotation speed, pressing force, and feed rate, can be controlled independently. Benefits: - Dramatically improves productivity and efficiency. - Avoids the risk of vibration-related issues through automation. - Early recovery of capital investment. - Reduces the risk of factory shutdowns due to unforeseen circumstances during the COVID-19 pandemic. Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and coconut fiber.

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AOK201.jpg

High-speed autonomous correction of pressing force! Robot polishing that significantly reduces teaching effort is possible.

The pinnacle of robotic polishing. Automating the polishing and sanding processes that require uniform pressure with consistent applied force, dramatically improving finish quality and cycle time.

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during processing in polishing and grinding operations, which require skilled techniques, against dimensional tolerances, curved shapes, and non-flat surfaces, at high speed. It also automatically corrects for gravitational load, allowing for consistent polishing/grinding with the set pressing force. This technology can increase the speed of the device or robot's trajectory, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the control of pressing pressure through the expansion and contraction of the ACF itself eliminates the need to move the heavy robot arm for corrections, assisting in the improvement of processing speed. Furthermore, it automatically corrects tool load due to gravity, which changes with the angle of the robot, ensuring a consistent pressing pressure from any angle and enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for application example videos.

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Notice of Golden Week Holiday Closure (Donaldson Japan)

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Thank you very much for your continued support. Donaldson Japan Co., Ltd. will be closed during the following period: From April 25 (Saturday) to May 6 (Wednesday). Inquiries made during the closure will be answered sequentially after May 7 (Thursday). We sincerely apologize for any inconvenience this may cause. Thank you for your understanding and cooperation.

Apr 01, 2026

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Apr 01, 2026

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitch Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Apr 01, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Mar 31, 2026

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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

  • NEW
  • COMPANY

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Mar 31, 2026

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