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  6. [Case Study] Ideal for production of up to 1,000 units per year! Small lot production

[Case Study] Ideal for production of up to 1,000 units per year! Small lot production

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last updated:Jul 01, 2021

クロスエフェクト
クロスエフェクト
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Small lot production using vacuum casting. We respond to the needs for shorter delivery times, cost reduction, and small quantities of diverse products without the need for molds.

In the robot industry, where production volumes are low, injection molding and molds are often not cost-effective, so vacuum casting technology is frequently utilized. Our company can handle exterior parts consistently up to the painting stage, allowing for smooth product commercialization. **Features of Small Lot Production with Vacuum Casting** - Ideal for production of up to 1,000 units per year - Accommodates a wide variety of small-lot production. Suitable for variations in type and quantity, as well as frequent deliveries. - Reduction of initial costs due to mold-less production - Enables manufacturing without incurring initial costs by producing without creating molds - Capable of short-term production in response to today's trend of shorter product lifecycles

    SCARA RobotArticulated RobotAssembly robot
be-06.jpg

[Case Study] Ideal for production of up to 1,000 units per year! Small lot production

be-06.jpg
be-06.jpg

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basic information

Vacuum casting is a method that uses a master model created by processes such as photopolymerization or machining to produce a silicone mold, which is then used for replication. In a vacuum chamber, urethane resin for casting is poured into the mold to replicate resin products. In vacuum casting, a vacuum state is created within the vacuum chamber, allowing the resin to flow into the mold, ensuring that the resin reaches every corner of the mold and minimizing the formation of air bubbles. This method allows for the production of high-precision resin products in a very short lead time and at a low cost.

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Applications/Examples of results

In the robot industry, where production numbers are low, there are many cases of using vacuum casting methods for manufacturing due to the costs and lead times associated with creating molds.

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クロスエフェクト

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Resin/Plastic

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We believe that the greatest value we can provide to our customers is "time-saving," and we are constantly working on reforming our awareness of time. In recent years, our "time-saving technologies" have gained recognition not only in the industrial sector for development support but also in the medical field. All employees think from the client's perspective, contributing to customers and society with our exceptional advanced manufacturing technologies in this rapidly changing era. We believe this is the mission entrusted to us. As a frontrunner in 3D engineering, we will always lead our customers and grow into a "shining company" together with our valued clients through cutting-edge technologies that exceed expectations. Please look forward to this ever-evolving group of engineers.

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