Build a revenue base through domestic processing of waste wires and miscellaneous wires such as car harnesses!
【Solving Three Challenges with Copper Nugget Manufacturing Machines!】 - Creating new profits from scrap wire - Improving profits from dismantling and industrial waste - Resolving issues with China's scrap wire import regulations 【Process Leading to Copper Nugget Manufacturing】 ■ Crushing with a primary crusher The target material is crushed to under 5mm (varies depending on screen diameter). ■ Sorting using air with a zigzag separator To reduce the burden on the dual-shaft crusher and achieve high sorting accuracy, all models are equipped with an air-based sorting process. ■ Separating coating and copper with a secondary crusher In a vertical crusher, the copper wire that has been primary crushed is rubbed against the coating to separate the coating from the copper. ■ Density difference sorting using vibration and air Using a density difference sorting machine that utilizes vibration and air, lightweight materials (coating) and heavy materials (copper) are sorted. This is a dry sorting method that does not use water. ■ Dust collection with a dust collector All models are equipped with dedicated dust collectors. Dust generated during the processing is also suctioned to keep the working environment and equipment clean.
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basic information
■ 99.8% sorting accuracy (Note 1) ensures stable copper quality. All models are equipped with a wind-powered zigzag separator after primary crushing. This removes larger, heavier particles after primary grinding, and following secondary grinding (turbo mill), final sorting is performed using a unique sorting table that combines vibration and wind power, resulting in the discharge of copper nuggets. By undergoing two sorting processes, high sorting accuracy is achieved. (Note 1) ... This is not a guaranteed value in Japan. It is a guaranteed value when used under correct conditions within Italy. ■ Comprehensive maintenance system. The main motor is manufactured by Siemens and can be procured in Japan. The primary crusher can be reused through grinding, and the blades of the pre-shredder can be rotated to utilize multiple surfaces. ■ Sales achievements in 28 countries including Europe and North America! We are a specialized manufacturer of wire recycling equipment with a 30-year history. To continuously meet the ever-changing demands of our customers, we will continue to improve existing products and develop new ones.
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Applications/Examples of results
【Examples of Achievements and Case Studies】 ■ (Company K) The first domestic line! Established a new revenue base with a copper nugget manufacturing machine. https://www.fjtex.co.jp/kankyo/works/sorter_w/w082 ■ (Company W) Manufacturing copper nuggets from home appliance wires, stabilizing the purchase price of copper. https://www.fjtex.co.jp/kankyo/works/sorter_w/w080 ■ (Company M) Started manufacturing copper nuggets from car harnesses. https://www.fjtex.co.jp/kankyo/works/sorter_w/w085 ■ (Company T) Utilized manufacturing subsidies to deliver a dry Italian nugget processing plant. https://www.fjtex.co.jp/kankyo/works/sorter_w/w101
Detailed information
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■ T150 Power consumption: 20 kW / 400 V (50 Hz)・460 V (60 Hz) Processing capacity: 150 kg/h Dimensions: W1,700mm × D1,350mm × H2,300mm *Dust collector sold separately Filter: W800mm × D800mm × H3,600mm Weight: 1,200 kg
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■ T300 Power consumption: 50kW/400V Processing capacity: 300kg/h Dimensions: W7,500mm × D4,000mm × H4,200mm *Layout can be changed to fit the installation location Weight: 4,500kg
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■ T500 Power consumption: 77kW/400V Processing capacity: 500kg/h Dimensions: W7,500mm × D5,000mm × H4,200mm *Layout can be adjusted according to installation location Weight: 5,200kg
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■ T750 Power consumption: 110kW/400V Processing capacity: 750kg/h Dimensions: W7,500mm × D5,000mm × H4,200mm *Layout can be adjusted according to installation location Weight: 7,800kg
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■ T1000 Power consumption: 130kW/400V Processing capacity: 1,000kg/h Dimensions: W9,400mm × D6,000mm × H4,200mm *Layout can be adjusted according to the installation location Weight: 10,300kg
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■ T1500 Power consumption: 172kW/400V Processing capacity: 1,500kg/h Dimensions: W17,000mm × D8,000mm × H4,200mm *Layout can be adjusted according to installation location Weight: 13,500kg
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Company information
Fujitex Co., Ltd. has been providing products that contribute to the development of our customers' businesses for over 35 years since its establishment. From environmental equipment such as crushers and bag openers to logistics equipment like automated transport systems and robots, we possess cross-business product strength, service capability, and information power, supporting our customers' businesses with a rich lineup.