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  6. Motor design utilizing soft magnetic composite (SMC) material "Somaloy(R)"

Motor design utilizing soft magnetic composite (SMC) material "Somaloy(R)"

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Technical design support for axial gap motors improved by the soft magnetic composite "Somaloy(R)".

last updated:Jun 17, 2024

ヘガネスジャパン
ヘガネスジャパン
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A must-see for those struggling with miniaturizing motors! Electromagnetic design support for pancake-structured high-torque ultra-flat axial gap motors, etc.

Höganäs is a specialized manufacturer of iron powder and metal powder, and we support the three-dimensional magnetic circuit design of axial gap motors (axial flux motors) improved by the soft magnetic composite material 'Somaloy(R)' using the electromagnetic field analysis software JMAG. 【Overview of Axial Gap Motor Design Support】 ■ Design Topology Please refer to the lineup section below. ■ Basic Support - 3D magnetic circuit analysis using JMAG - 3D CAD modeling - Optimization using Mode Frontier - Winding design - Strength analysis ★ Free download of design examples for axial gap motors available ★ By completing a simple registration on the JMAG site below, you can download design examples for single stator and single rotor types. * If you wish for other design topologies, please contact Heganes Japan. https://www.jmag-international.com/jp/motordesign-material/hoganas_001/

    Steel
IPROS7844679397357354560.jpg

Motor design utilizing soft magnetic composite (SMC) material "Somaloy(R)"

IPROS7844679397357354560.jpg
IPROS7844679397357354560.jpg Yasa type image.png IPROS2626455233332557163.jpg AFM image.png Somaloy particle.png DSAFM1.png DSAFM3内部構造.png
  • Heganes Japan Official Website: Soft Magnetic Composite Materials
  • Special site - Product/service details - https://pr.mono.ipros.com/hoganas/product/

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basic information

【Use Cases and Target Audience】 ■ Those who want to try simulations using three-dimensional magnetic circuits leveraging magnetic isotropy. ■ Those who want to perform principle design of simulation models but lack design resources or prefer a more straightforward approach. 【Differences from Electrical Steel Sheets】 'Somaloy(R)' reduces losses by insulating each iron powder particle and possesses different magnetic isotropy compared to electrical steel sheets, enabling mechanically complex structures while maintaining magnetic flux in all directions. This feature also effectively aids in heat dissipation, making thermal design easier. 【Advantages of Axial Motors in Electric Motor Applications】 ■ Dimensions and weight can be reduced by up to 60%. 【Main Needs for Automotive Motors】 ■ Desire to increase power density (i.e., miniaturization and cost reduction). ■ Want to install motors in a more space-efficient manner than before. ■ Aim to reduce losses even in high-frequency ranges. 【JMAG Material Partner】 Höganäs is listed as an official product (material) partner of JMAG, providing the 'Somaloy(R)' material database. 【For Those Considering or Interested in Technical Design Support for Axial Gap Motors】 ■ Please feel free to contact us for more details.

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Applications/Examples of results

【Use Cases and Target Audience】 ■ Those who want to try simulations using three-dimensional magnetic circuits that leverage magnetic isotropy. ■ Those who want to perform principle design of simulation models but lack design resources or want to do it easily. 【Examples of Applications for Axial Gap Motors】 ■ For small, high power density motors required in electric vehicles and hybrid cars - Traction motors - Drive motors - Auxiliary motors - In-wheel motors ■ Motors for industrial equipment - Water pump motors - Drive motors

Detailed information

  • AFMイメージ

    Axial gap motor (axial flux motor) single stator, single rotor type: image diagram

  • Yasa

    Structure sample of YASA (Yokeless and Segmented Armature) motor.

  • DSAFM1.png

    Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Image Diagram

  • DSAFM3内部構造.png

    Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Structural Image Diagram

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Model number overview
Single stator, single rotor type
Double stator, single rotor type
YASA type

catalog(9)

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Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

TECHNICAL
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Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

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Soft Magnetic Composite (SMC) Product Information Catalog 'Somaloy(R)'

Soft Magnetic Composite (SMC) Product Information Catalog 'Somaloy(R)'

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Line Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Line Catalog

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

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Application examples of soft magnetic composite (SMC) material "Somaloy(R)"

Application examples of soft magnetic composite (SMC) material "Somaloy(R)"

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Somaloy 110i 5P Carbon Footprint (CO2 Emissions)

Somaloy 110i 5P Carbon Footprint (CO2 Emissions)

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Somaloy 130i 5P Carbon Footprint (CO2 Emissions)

Somaloy 130i 5P Carbon Footprint (CO2 Emissions)

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Somaloy 700HP 5P Carbon Footprint (CO2 Emissions)

Somaloy 700HP 5P Carbon Footprint (CO2 Emissions)

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News about this product(3)

The world's first metal powder manufacturer to receive certification from SBTi (Science Based Target initiative).

  • Company news

Heganesu Corporation has become the first company in the metal powder industry to be certified by the SBTi. Initially, the goal was to reduce Scope 1 and 2 GHG emissions by 51% from 2018 levels by 2030, and to reduce Scope 3 GHG emissions, which include raw materials and transportation, by 30%. However, the company has continued to diligently pursue its efforts, accelerating its goals and achieving SBTi certification. Specifically, the goals are as follows: 2030: Achieve net-zero emissions in its own processes* (Scope 1, 2) Reduce upstream Scope 3 emissions by 30%, focusing on raw materials** 2037: Achieve net-zero across the entire value chain (Scope 1, 2, and upstream Scope 3) *Net-zero: Any GHG emissions that cannot be reduced will be removed using carbon removal technologies. **Refers to the processes from raw material sourcing to factory acceptance based on 2018 levels. What is SBTi? A joint initiative by WWF, CDP, the World Resources Institute (WRI), and the United Nations Global Compact. It recommends, promotes, supports, and certifies companies to ensure that their greenhouse gas reduction targets are based on scientific evidence, aiming to limit the global average temperature rise to below 1.5 degrees Celsius.

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Reference drawing: Axial gap motor, single stator - single rotor structure

Notice of Exhibition at Automotive World 2023 (Introducing case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)

  • Seminar・Event

Höganäs Japan Co., Ltd. will be exhibiting at the "Automotive World 2023 EV, HV, and FCV Technology Exhibition." Automotive World is one of the largest technology trade fairs in Japan, where cutting-edge automotive technologies and themes such as carbon neutrality, electrification, autonomous driving, connected cars, and lightweighting converge. At our booth, we will introduce case studies of axial gap motors that utilize the soft magnetic composite material 'Somaloy(R)', along with the latest development topics from the past few years. Additionally, we plan to demonstrate this motor, which has garnered attention due to vehicle electrification, as a test sample. We sincerely look forward to your visit. <Note> We will take sufficient infection control measures for our exhibition, but please take care of your health and visit us safely. If you have any questions, please contact the person in charge via email. <Contact for inquiries> Person in charge: Business Headquarters, Junpei Ikeda jumpei.ikeda@hoganas.com

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Reference image: Axial gap motor, single stator - single rotor structure

Notice of participation in the JMAG User Conference 2022 (Introduction of case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)

  • Seminar・Event

Heganes Japan will exhibit at the JMAG User Conference 2022. Date: December 7 (Wednesday) - 8 (Thursday), 2022 Venue: Hamamatsucho Convention Hall (Tokyo, Hamamatsucho) As a global leader in electromagnetic analysis software, JMAG features our soft magnetic composite material Somaloy® as a material partner, and we participate in the JMAG User Conference every year. This year, after three years, the event will be held in person, and we plan to introduce case studies of axial gap motors that utilize the soft magnetic composite material 'Somaloy®', along with the latest development topics from recent years. Additionally, the organizer, JSOL Corporation, has planned numerous events, including JMAG posters and special projects, similar to those before the pandemic, so we encourage you to attend. We sincerely look forward to your visit. ◆ For details and registration (please refer to the JSOL Corporation JMAG User Conference 2022 page) https://www.jmag-international.com/jp/conference2022/

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ヘガネスジャパン

ヘガネスジャパン

Ferrous/Non-ferrous metals

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Heganas Corporation started as a coal mining company in Heganas village in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganas' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as crucial materials in many sectors of the industry. As the range of applications expands, a wide variety of products with different chemical compositions, particle sizes, and shapes are being developed, with Heganas continuing to take a leading role in these developments. We offer a rich and comprehensive product range that surpasses any other metal powder manufacturer, supplying over 3,500 types of products from 17 locations worldwide. Heganas Corporation is globally active across the group, aiming to achieve climate neutrality in all operations by 2037 to contribute to sustainable growth.

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