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  6. The design report of the axial gap motor is currently available for free on JMAG!

The design report of the axial gap motor is currently available for free on JMAG!

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Soft magnetic composite material 'Somaloy(R)'

last updated:Sep 18, 2025

Hoganas Japan K.K.
Hoganas Japan K.K.
  • Special site
  • Official site

Introducing an example of electromagnetic design and design methods for pancake-type ultra-flat high-torque (axial gap type) motors utilizing powder magnetic cores with magnetic isotropy!

A design report for an axial gap motor that effectively utilizes the three-dimensional magnetic properties of the soft magnetic composite "Somaloy(R)" has been made publicly available on the website of JMAG, an electromagnetic field analysis software provided by JSOL Corporation. 【Items included in the design report】 - Description of "Somaloy(R)" material and overview of core manufacturing process - Concept of axial gap motor - Motor specifications, shape, and list of components - Model set including coil arrangement and motor simulation results 【Specifications Overview 12 slots / 10 poles open slot】 SSAFM DSAFM Maximum output 4.9kW 7.7kW Rated torque 3.1Nm 5.1Nm Speed 6000rpm 6000rpm Dimensions 110mm 110mm Shaft length 41mm 66.2mm ★ The design report can be downloaded for free with a free registration on the JMAG site ★ Even those who are not JMAG users can download it by registering for free, so please access the hyperlink to the official JMAG website below. *If you would like to try designing with the JMAG model, please contact us separately. ↓ JMAG Official Website ↓

    electromagnet
イメージ画

The design report of the axial gap motor is currently available for free on JMAG!

イメージ画 DSAFM 2023.jpg
イメージ画 DSAFM 2023.jpg イメージ画 SSAFM 2023.jpg IPROS2626455233332557163.jpg AFM image.png Somaloy particle.png DSAFM1.png DSAFM3内部構造.png 実機ステータイメージ案2022追加.png 実機ロータイメージ案2022追加.png イメージ画 YASA 2023.jpg
  • JMAG official HP: Even those who are not JMAG users can easily register to download design reports for free! Please click here.
  • Special site - Product/service details - https://pr.mono.ipros.com/hoganas/product/

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basic information

▽JMAG User Conference 2024 Booth Information▽ Date: December 4 (Wednesday) - 5 (Thursday), 2024 Venue: Hamamatsucho Convention Hall, Tokyo Heganesu Co., Ltd. is a manufacturer specializing in metal powders and provides support for the three-dimensional magnetic circuit design of axial gap motors using the electromagnetic field analysis software JMAG. 【Use Cases and Target Audience】 ■ Those who want to try simulating axial gap motors using three-dimensional magnetic circuits that leverage magnetic isotropy ■ Those who want to perform principle design of simulation models but lack design resources and want to do it easily 【Main Needs for Automotive Motors】 ■ High power density (i.e., miniaturization and cost reduction) ■ Desire to install motors in a more space-efficient manner than before ■ Want to reduce losses even in high-frequency ranges 【Overview of Axial Gap Motor Technology Design Support】 ■ Design Topology Please refer to the lineup section below ■ Basic Support - Three-dimensional magnetic circuit analysis using JMAG - 3D CAD modeling - Optimization using Mode Frontier - Winding design 【Official JMAG Product (Material) Partner】 ■ Database inclusion of soft magnetic composite material 'Somaloy(R)' on JMAG

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Applications/Examples of results

【Use Cases and Target Audience】 ■ Those who want to try simulating an axial gap motor using a three-dimensional magnetic circuit that leverages magnetic isotropy. ■ Those who want to perform the principle design of a simulation model but lack design resources or want to do it easily. 【Examples of Applications for Axial Gap Motors】 ■ Motors required for electric vehicles and hybrid cars that are compact and have high power density. - Traction motors - Drive motors - Auxiliary motors - In-wheel motors ■ Motors for industrial equipment - Water pump motors - Drive motors

Detailed information

  • AFMイメージ

    Axial gap motor (axial flux motor) single stator, single rotor type: image diagram

  • イメージ画

    Structure sample of YASA (Yokeless and Segmented Armature) motor.

  • DSAFM1.png

    Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Image Diagram

  • DSAFM3内部構造.png

    Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Structural Image Diagram

  • 実機ステータイメージ案2022追加.png

    Axial gap motor (axial flux motor) single stator, single rotor type: JMAG public design model actual stator production.

  • 実機ロータイメージ案2022追加.png

    Axial gap motor (axial flux motor) single stator, single rotor type: JMAG public design model prototype rotor.

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Model number overview
Single stator, single rotor type
Double stator, single rotor type
YASA type

catalog(14)

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Somaloy 700HP 5P Carbon Footprint (CO2 Emissions)

Somaloy 700HP 5P Carbon Footprint (CO2 Emissions)

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Somaloy 130i 5P Carbon Footprint (CO2 Emissions)

Somaloy 130i 5P Carbon Footprint (CO2 Emissions)

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Somaloy 110i 5P Carbon Footprint (CO2 Emissions)

Somaloy 110i 5P Carbon Footprint (CO2 Emissions)

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Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

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Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

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Soft Magnetic Composite (SMC) Product Information Catalog 'Somaloy(R)'

Soft Magnetic Composite (SMC) Product Information Catalog 'Somaloy(R)'

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Line Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Line Catalog

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

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Compact and high-efficiency electric motor

Compact and high-efficiency electric motor

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Research on Axial Gap Type Induction Motors

Research on Axial Gap Type Induction Motors

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Application examples of soft magnetic composite (SMC) material "Somaloy(R)"

Application examples of soft magnetic composite (SMC) material "Somaloy(R)"

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Induction motor with rim drive for electric aircraft using pressed iron core (Somaloy®).

Induction motor with rim drive for electric aircraft using pressed iron core (Somaloy®).

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Soft magnetic material "Somaloy(R)" axial gap motor

Soft magnetic material "Somaloy(R)" axial gap motor

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[Limited Time Offer] Overview of Soft Magnetic Composite Material 'Somaloy(R)'

[Limited Time Offer] Overview of Soft Magnetic Composite Material 'Somaloy(R)'

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News about this product(9)

Somaloy(R) 700 7P: Latest developed grade

Notice of Exhibition at TECHNO-FRONTIER 2025 Motor Technology Exhibition (Introducing the latest development material Somaloy(R) ahead of the official release)

  • Seminar・Event

Heganes Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2025 Motor Technology Exhibition." We will introduce the soft magnetic composite (SMC) 'Somaloy(R)', which is attracting attention as an environmentally friendly technology that can be applied using powder metallurgy methods. At the venue, we will provide information on our latest developments ahead of the official release. Please experience the next-generation solution "Somaloy (R) 2025," which brings us closer to a sustainable future, at the venue. [Highlights] - We will quickly introduce a new grade set to be released in Q4 2025. Some next-generation materials currently under development will also be displayed. - We will share the CO2 emission data (ISO14067) for Somaloy(R) and highlight our contributions to sustainable manufacturing. [Planned Exhibits] - Various motor cores made from SMC Application examples of Somaloy(R), which is effectively the benchmark for pure iron-based powder magnetic core materials: 1) Product examples adopted domestically and internationally: Axial gap motors YASA-type motors Motor cores Cores for filter coils, etc. 2) Development by Shizuoka Institute of Science and Technology: Rim drive axial gap induction motor.

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Exhibited item: Axial gap motor prototype

Invitation to exhibit at TECHNO-FRONTIER 2024 Motor Technology Exhibition (featuring case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)

  • Seminar・Event

Heganes Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2024 Motor Technology Exhibition." At our booth, we will introduce the latest topics related to the soft magnetic composite material (SMC) 'Somaloy(R)', which is gaining attention as an environmentally friendly technology. This will include application examples for axial gap motors and our sustainability initiatives, including the CO2 emission calculation results for Somaloy(R). 【Exhibition Schedule】 ◆ Various motor cores using SMC Application examples of Somaloy(R), which is practically the benchmark for pure iron-based powder magnetic core materials: 1) Prototype evaluation: Single stator, single rotor axial gap motor 2) Developed by Shizuoka Institute of Science and Technology: Rim drive axial gap induction motor 3) Adopted by domestic manufacturers: Actuator equipped with axial gap motor 4) YASA-type motor 5) Low-speed, high-torque direct drive application transverse flux motor ◆ Sustainability 1) CO2 emissions of Somaloy(R) calculated based on ISO 14067 2) Introduction of climate change response roadmap

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<Product Carbon Footprint Display Example> AHC100.29

Heganes Japan will exhibit at the "2024 YOKOHAMA Automotive Technology Exhibition."

  • Seminar・Event

Heganes Japan will exhibit at the 2024 YOKOHAMA Automotive Technology Exhibition, which will be held from May 22 (Wednesday) to May 24 (Friday). At our booth, we plan to introduce carbon footprint data and case studies of metal powder applications (initiatives towards vehicle electrification) in two areas of environmentally friendly technology: sintering applications and soft magnetic applications. ◆ Introduction of sustainability activities 1) Product carbon footprint 2) Sintered material Astaloy CrS, known for its dimensional stability and recyclability ◆ Sintered gears for automotive transmissions 1) High-density molded gears (prototype) 2) Sintered large ring gears (prototype) 3) Other sintered components ◆ Various motor cores by SMC Application examples of Somaloy(R), the de facto benchmark for pure iron-based powder magnetic core materials 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuators equipped with axial gap motors adopted by domestic manufacturers 3) Transverse flux motors for low-speed, high-torque direct drive applications * Latest market trends will also be introduced We sincerely look forward to your visit.

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Reference drawing: Axial gap motor, single stator - single rotor structure

Invitation to exhibit at TECHNO-FRONTIER 2023 Motor Technology Exhibition (featuring case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)

  • Seminar・Event

Höganäs Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2023 Motor Technology Exhibition." At our booth, we will introduce the soft magnetic composite material 'Somaloy(R)', which is gaining attention as an environmentally friendly technology, along with the latest development topics, including examples of metal powder applications in axial gap motors. 【Exhibition Schedule】 ◆ Various motor cores by SMC Application examples of Somaloy(R), which is the de facto benchmark for pure iron-based pressed magnetic core materials: 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuators equipped with axial gap motors adopted by domestic manufacturers 3) Introduction of YASA-type motors with case studies 4) Transverse flux motors for low-speed, high-torque direct drive applications ◆ Sustainability Introduction of our initiatives regarding CO2 emissions, etc. If you have any questions, please contact the person in charge. <Contact for this matter> Person in charge: Junpei Ikeda, Business Headquarters jumpei.ikeda@hoganas.com

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Hoganas

Hoganas Japan K.K.

Ferrous/Non-ferrous metals

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Heganas Corporation started as a coal mining company in Heganas village in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganas' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as crucial materials in many sectors of the industry. As the range of applications expands, a wide variety of products with different chemical compositions, particle sizes, and shapes are being developed, with Heganas continuing to take a leading role in these developments. We offer a rich and comprehensive product range that surpasses any other metal powder manufacturer, supplying over 3,500 types of products from 17 locations worldwide. Heganas Corporation is globally active across the group, aiming to achieve climate neutrality in all operations by 2037 to contribute to sustainable growth.

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