Solution Example (Manufacturing Industry) - Detection of Fault Precursors in Three-Phase Motors
It is now possible to measure the insulation resistance of a three-phase motor while it is running, which previously required the device to be stopped!
【System Description】 Three-phase motors are used in many movable machinery devices such as machine tools, water distribution pumps, and elevators. The insulation resistance of the stator coils in three-phase motors decreases over time, leading to ground faults, phase-to-phase short circuits, and rare shorts, which can result in dangerous conditions that cause equipment failure. If the equipment fails, it not only halts operations but can also lead to accidents that endanger human lives. By using the CONPROSYS(R) insulation deterioration monitoring module, it is possible to continuously monitor the insulation deterioration of three-phase motors and detect signs of impending failure. 【Recommended Product】 ● CONPROSYS(R) Insulation Deterioration Monitoring Module This module calculates insulation resistance by measuring the applied voltage and ground fault current to three-phase induction motors (three-phase motors). It enables accurate calculation of insulation resistance while the system is live, making it useful for detecting insulation deterioration in three-phase induction motors. It can be connected either before or after the inverter.
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**Features** - There is no longer a need to stop equipment for inspections. High-precision measurement of leakage current resistance components (I0r) from motors during operation. This transforms maintenance work into continuous monitoring, contributing to improved equipment uptime. - Compatible with low-voltage three-phase/AC servo motors up to 30kW with a 25mm ZCT included. Supports three-phase wiring / three-phase Y wiring. Widely applicable to pumps, compressors, air conditioning fans, metal processing machines, and conveying equipment. *Please consult us for larger diameter ZCTs over 25mm.* - Autonomous device that does not require a computer, compatible with cloud services. Supports controllers with built-in IoT functions for data collection, web monitoring, and cloud integration. Can be operated without a computer.
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Applications/Examples of results
Early detection of insulation degradation in three-phase motors and inverters used in a wide range of fields such as FA factories and water treatment facilities.
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Established in April 1975. We operate globally in the electronics and information-related fields, contributing to the global society as a world pioneer company that utilizes PC technology in automation systems across various sectors. We provide component products and system integration technology. As a comprehensive manufacturer of electronic devices, we offer a wide range of high-quality industrial PCs, expansion boards, network devices, and software as component products, and we also accommodate OEM/ODM and customization based on our innovative advanced core technologies to meet customer needs. Additionally, we prepare industry-specific system packages that combine communication services and system equipment, and we are committed to product development and service provision from the customer's perspective as a total solution vendor.