A product that satisfies you through proactive design proposals! Introduction of examples of difficult-to-cut materials processed into complex shapes and thin-walled designs.
Company D, a manufacturer of energy-related equipment, requested assistance with the processing of difficult-to-machine materials (SUS304) that require deep grooves measuring approximately 2mm in width, 50mm in depth, and 1000mm in length. They expressed a desire to maintain thin walls and strength while also keeping costs down. In response, we proposed test cuts with groove widths of 2mm and 3mm. We confirmed that there were no issues with the strength of the remaining groove thickness even at a width of 3mm, and this option was adopted. We were able to reduce costs to two-thirds. [Case Study] ■ Product Name: Energy-related Product (Turbine) ■ Material/Size: SUS304, 600×850×60 ■ Estimated Delivery Time: 2 months ■ Tolerance Level: ±0.05 ■ Lot Size: Spot *For more details, please refer to the PDF document or feel free to contact us.
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Three Reasons Why Imabashi Manufacturing is Chosen 1. Complex Shape Machining By uniquely utilizing 3D CAD/CAM for 5-axis machining, we excel in thin-walled machining and complex shape processing, particularly in the field of prototype development with a wide variety of small lot products. 2. Abundant Experience and Track Record Our company has extensive experience and a proven track record in prototype development using difficult-to-machine materials such as Inconel, Hastelloy, titanium, and other heat-resistant alloys. (Including automotive development, medical devices, aerospace, energy-related fields, universities, and many others) As a reference, about 70% of our production consists of small lot products of around 1 to 5 pieces, while the remaining 30% consists of lot products of around 100 to 200 pieces. Please consult us regarding lot sizes. 3. Short Lead Time Response We respond to prototype development, small to medium lots, and mass production with appropriate quality and short lead times. Depending on the material and the congestion of the production line, we can particularly respond immediately for SS, A5052, and SUS304.