[Case Study] Want to shorten the drying time of metal parts.
Easy-to-clean top discharge centrifuge KMβ
The proposed unique driving program has reduced the drying process time after dehydration by 34%, improving work efficiency.
We proposed and delivered a small parts dewatering machine based on the request from Company O, a metal parts manufacturer, stating, "After washing the work (complex-shaped metal parts), we are using a dewatering machine, but the water drainage is poor. We want to somehow improve the dewatering efficiency and shorten the drying time after dewatering." As a result of using our centrifuge, we received feedback that the drying process time after dewatering was shortened by 34%, leading to improved work efficiency.
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basic information
【POINT】Unique Operating Program ■Drying time reduced by 34%. We propose a unique operating program different from the conventional methods of dehydrators. The drying time has been reduced by 34%. When we first consulted, the metal parts we checked were small, about 2 to 5 cm, and I felt that "there might be a lot of residual moisture even with centrifugal force." To reduce the residual moisture, we proposed a unique program that allows for special movements in addition to the normal operating method. By suggesting a specification that allows rotation in both the forward and reverse directions, we implemented complex movements rather than monotonous ones, effectively removing the moisture trapped in the recesses of small parts. Please check the details below for other points.
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Applications/Examples of results
Company O, a manufacturer of metal parts.
Detailed information
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【Improvement in Work Efficiency】 Previously, the motor of the dewatering machine required rewiring each time to perform special movements. However, with our control method, such cumbersome tasks are no longer necessary, and special movements can now be executed with a single touch on the touch panel. As a result, the time-consuming and tedious task of rewiring has been eliminated, significantly improving work efficiency. 【Reduction of Labor Costs through Automation】 We have programmed the system to automatically control movements via the touch panel, and it is now possible to set a timer as well. With timer control, automatic operation has become feasible, leading to a reduction in labor costs through automation. After introducing our small parts dewatering machine, it has become easier to dewater a larger amount of moisture compared to conventional machines. As a result, the time for the drying process after dewatering has been shortened by 34%, and we have received positive feedback regarding the improvement in work efficiency.
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Company information
Since its founding, the Matsumoto Machinery Group has been dedicated to shaping the voices of our customers regarding centrifuges. Even when faced with challenging materials and operational processes, we have worked together with our customers to think, overcome, and continue evolving the development of centrifuges. We are focused on the development of small centrifuges that comply with GMP standards, aimed at realizing a manufacturing environment process that is more considerate of safety, which is essential for protecting people's health and lives. We are currently showcasing the operation processes and models of our machines on YouTube. If you are considering a centrifuge, please take a moment to check out the actual machines in our videos.