Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!
FMC casting creates foam models that are the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.
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basic information
Product Name: Shared Pool Material: FC250 Size: 2300×1500×300 Weight: 2500kg Advantages of Full Mold Casting - Can be cast in a short lead time of about 3 weeks (including model production) - Strong in single items to small lots, allowing for significant cost reduction - No need for wooden patterns, so there is no need to store molds (disappearing models) - Can accommodate complex shapes (no need for cores like in wooden pattern methods) - Styrofoam models can be produced through machining, enabling data sharing - Confirmation and modification of product shape can be done at the styrofoam model stage
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Applications/Examples of results
Various automobile and mold manufacturers with numerous achievements.
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Company information
Focusing on iron casting technology, we design and manufacture full mold models for automotive parts press molds and castings for machine tools and various industrial machinery, ranging from 50 kg to 15 tons. We carry out everything in-house, from casting to machining, with a melting process that minimizes impurities using high-frequency induction furnaces. We contribute to "manufacturing" and "infrastructure development" by melting iron to create various cast iron products, including iron covers for water supply and sewage systems, as well as machine parts. Additionally, we have a construction division that conducts pipe inspections and rehabilitation, primarily for sewer pipes, contributing to comprehensive social and environmental development.