Casting X - A casting method using digital technology for large and small rod castings. For cost reduction, contact Tomotetsu Industry!!
FMC casting creates foam models that are the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel substitute) materials.
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basic information
Product Name: Thrust Box Material: FCD450 Size: 2000×1200×900 Weight: 3000kg - FMC (Full Mold) Casting Full mold casting involves creating a foam model that is the same shape as the product using expanded polystyrene, and then embedding that foam model in a sand mold to produce the product through replacement with molten metal. - Quality 1. Compared to wooden patterns, there are no burrs, allowing for high-precision casting. 2. It is possible to create complex and high-precision products. - Cost 1. Even for complex shapes, modeling with 3D CAD results in fewer processes and high cost benefits. 2. It is possible to produce foam models by combining processed expanded polystyrene into multiple parts, even for complex shapes. 3. Compared to traditional wooden patterns, it is very advantageous in terms of production time and cost. 4. There is no need for wooden pattern storage, and maintenance due to deterioration is unnecessary. - Delivery Time 1. Due to fewer processes compared to wooden pattern casting, short delivery times are possible. 2. Design changes are easy to implement. 3. The product shape can be verified at the foam model stage. 4. Design issues can also be pre-verified.
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Applications/Examples of results
Various automobile and mold manufacturers with numerous achievements.
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Company information
Focusing on iron casting technology, we design and manufacture full mold models for automotive parts press molds and castings for machine tools and various industrial machinery, ranging from 50 kg to 15 tons. We carry out everything in-house, from casting to machining, with a melting process that minimizes impurities using high-frequency induction furnaces. We contribute to "manufacturing" and "infrastructure development" by melting iron to create various cast iron products, including iron covers for water supply and sewage systems, as well as machine parts. Additionally, we have a construction division that conducts pipe inspections and rehabilitation, primarily for sewer pipes, contributing to comprehensive social and environmental development.
