Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!
FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also possible with original (steel alternative) materials.
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basic information
Product Name: Cam Material: FCD540M Size: 2500×500×400 Weight: 1000kg Delivery Time: 3 weeks Manufacturing Method: Full Mold Casting - FMC (Full Mold) Casting Full mold casting involves creating a foam model that is the same shape as the product using expanded polystyrene, and then embedding that foam model in a sand mold to produce the product through replacement with molten metal. - Compared to wooden molds, there are no burrs, and high-precision casting is possible. - It is possible to create complex and high-precision products. - Even for complex shapes, modeling with 3D CAD results in fewer processes and high cost benefits. - For complex shapes, it is possible to produce foam models by combining processed expanded polystyrene into multiple parts. - Compared to traditional wooden molds, it is very advantageous in terms of production time and cost. - There is no need for wooden mold storage, and maintenance due to deterioration is unnecessary. - Fewer processes compared to wooden mold casting allow for shorter delivery times. - Design changes are easy. - Product shape verification is possible at the foam model stage. - Design issues can also be verified in advance.
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Various automobile and mold manufacturers with numerous achievements.
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Company information
Focusing on iron casting technology, we design and manufacture full mold models for automotive parts press molds and castings for machine tools and various industrial machinery, ranging from 50 kg to 15 tons. We carry out everything in-house, from casting to machining, with a melting process that minimizes impurities using high-frequency induction furnaces. We contribute to "manufacturing" and "infrastructure development" by melting iron to create various cast iron products, including iron covers for water supply and sewage systems, as well as machine parts. Additionally, we have a construction division that conducts pipe inspections and rehabilitation, primarily for sewer pipes, contributing to comprehensive social and environmental development.