Casting X - A casting method using digital technology for large and small rod castings, for cost reduction, contact Tomo Steel Industry!!
TOS700 (Steel Substitute Material) Achieves a hardness of HRc55 through frame hardening. Ideal for cutting tools, or as a monolithic structure for structural materials, punches, and dies. FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and produces the product by embedding this foam model in a sand mold and replacing it with molten metal. This process minimizes the occurrence of burrs and enables the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method. Cost reduction is also achievable with the original (steel substitute) material.
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Product Name: Lower Cap Material: TOS700 Size: 1900×1600×300 Weight: 1500kg Delivery Time: 3 weeks Manufacturing Method: Full Mold Casting What is the SKD11 alternative material 'TOS Series'? - Developed as an alternative material for tool steel and cast steel products - Has many mass production achievements and cost reduction results - Features during frame hardening (flame hardening) - Good frame hardness with cast iron material - Forms a stable hardened layer even at the edge - Minimum thermal distortion with laser hardening method - Reduced material costs (lower yield compared to steel) - Reduced processing steps - Possible integration of cast iron structure - Shortened delivery time (compared to cast steel) Features of TOS700 - Achieves hardness of HRc53 or higher through frame hardening - Ideal for cutting tool materials, or integrated structural materials such as punches and dies
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Applications/Examples of results
Various automobile and mold manufacturers with numerous achievements.
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Company information
Focusing on iron casting technology, we design and manufacture full mold models for automotive parts press molds and castings for machine tools and various industrial machinery, ranging from 50 kg to 15 tons. We carry out everything in-house, from casting to machining, with a melting process that minimizes impurities using high-frequency induction furnaces. We contribute to "manufacturing" and "infrastructure development" by melting iron to create various cast iron products, including iron covers for water supply and sewage systems, as well as machine parts. Additionally, we have a construction division that conducts pipe inspections and rehabilitation, primarily for sewer pipes, contributing to comprehensive social and environmental development.