Wide and long heat seal (thermal fusion) composite material with a maximum width of 2m. It can be combined with anything that can be rolled, such as non-woven fabric, textiles, paper, metal foil, and resin sheets.
Our company manufactures composite materials such as carpets, flooring materials like mats and artificial turf, and construction and civil engineering materials. We engage with various industries, including interior design, sports and amusement, automotive, railways, aviation, household goods, and construction and civil engineering. We have multiple production lines capable of manufacturing wide and long composite materials. We also have a dedicated heat seal line, allowing us to produce wide and long heat seal composite materials with a rare width of 4 meters in the industry.
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basic information
■ Capable of manufacturing wide and long heat-sealed (thermal fusion) composite materials with a width of 4m (e.g., composite material roll of 4m width × 30m). ■ Line SP: Capable of producing up to 8m/min (32 square meters/min). ■ Heat sealing (thermal fusion) of composite material using heat rolls. The heat sealing eliminates the need for adhesive materials, contributing to reduced environmental impact through the reduction of composite materials. Ultimately, monomaterialization is also possible. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Any materials that can be rolled, such as non-woven fabrics, textiles, paper, metal foils, and resin sheets, can be compounded. ■ Composite materials can be procured from both domestic and overseas manufacturers. ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO 9001 and 14001.
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Applications/Examples of results
■ Heat seal (thermal bonding) composite material (carpet fabric + non-woven fabric) - By heat sealing (thermal bonding) carpet fabric and non-woven fabric with a heat roll, it is possible to eliminate adhesive materials. - Width: 4m, total thickness: 6-10mm - Achievements: Currently considering the establishment of a recycling system with distribution companies and recycling firms. ■ Please feel free to contact us for inquiries about specifications, prototypes, or estimates!
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Company information
Our company manufactures and sells a wide range of composite sheets, including carpets, artificial turf, and construction and civil engineering materials. We have developed various composite sheets over many years and provide products to a variety of industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. If you are interested, please feel free to contact us. 〇Features - Capable of manufacturing wide and long composite sheets - Flexible and prompt customer response through consistent production at a single domestic location - Ability to establish a flexible quality system in accordance with ISO9001, JIS certification, and customer requirements - Handling various materials such as olefin, polyester, nylon, acrylic, urethane, glass, rubber, and PVC - Usable with any material that can be rolled, including fabrics, non-woven fabrics, resin sheets, paper, metal foils, and fiberglass - Procurement from overseas is also possible - Various functions such as flame retardant, stain resistance, water repellency, and antibacterial properties can be added 〇Flow from Development to Production 1. Specification discussion 2. Small-scale prototype at the lab level → expanded actual machine prototype 3. Finalization of specifications 4. Mass production and after-sales support
