The reason why L'Oréal's cosmetics improved the overall equipment efficiency of its Indian factory by 5%.
L'Oréal, one of the world's largest cosmetics brands, was facing a problem at its Pune factory in India. The manual handling of the final stage of the manufacturing process was posing serious ergonomic risks to the workers on site. In response, the company introduced UR robots to automate the palletizing process. This led to increased efficiency and achieved a 0% ergonomic risk. The Overall Equipment Effectiveness (OEE) improved by 5%. ■ Challenge: In the final process of stacking boxes onto pallets, one worker was required to lift a total of 8,500 kg during an 8-hour shift, with an ergonomic risk assessment at level 4 (level 5 being the maximum). ■ After implementation: It became possible to load two pallets simultaneously without stopping the production line, reducing the working time per shift by 30 minutes. The time required for pallet replacement was also shortened, resulting in a 5% improvement in OEE at the Pune factory. For more details on the decisive factors for robot implementation and horizontal deployment to other processes, please see the link. *The PDF download content is a comprehensive catalog.
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Overcoming Automation Challenges ■ Completely eliminate ergonomic risks for operators ■ Improve Overall Equipment Efficiency (OEE) by 5% Key Factors ■ Zero Annual Maintenance Cost (AMC) ■ Easy and accurate operation and programming ■ Ability to reduce downtime ■ Flexibility to change installation locations on-site at any time ■ Protect employees from high-risk tasks
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Automated tasks by collaborative robots ■Palletizing
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Universal Robots is a pioneer that developed the world's first collaborative robot and is a leading company in the field of collaborative robots. Equipped with safety features, these collaborative robots can be used without safety barriers if a risk assessment is conducted. They are compact, lightweight, and easy to program, allowing a single robot to be deployed across multiple processes. To lower the barriers to robot adoption, Universal Robots offers free online training and has a rich ecosystem of peripheral devices. If you are struggling with labor shortages, please consider our solutions. Many customers are utilizing our robots even in environments without robotics engineers.