A simple system that continuously inspects the conveyor with a fixed-point camera to "prevent defective products from flowing further ahead"!
We will introduce a system that detects broken tablets and stops the conveyor. It was found that using a mechanical relay to perform ON/OFF at 100V generates significant electromagnetic noise, so we switched to a solid-state relay for testing. We added a patrol light to the wiring for "ON/OFF of the 100V power supply from DeepSky," which alerts with a red light and buzzer when a broken tablet (defective product) flows through, stopping the conveyor. When good products continue to flow, a green light is illuminated, and the conveyor keeps moving. For more details, please check the related links below. 【Tools and Equipment】 ■ PC: Mouse Computer/G-Tune, Core i9, 16GB RAM, RTX 2070 SUPER ■ Image Processing Software: Sky Logic/DeepSky DS100K ■ IO Unit: Sky Logic/EI-ITIO-T01 ■ 1.3 Megapixel Camera: Daheng/MER-133-54u3c ■ 25mm Lens: M2514-MP2 ■ Camera Stand (Aluminum Frame) *For more details, please refer to the PDF document or feel free to contact us.
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【Materials and Components】 ■ Solid State Relay: AQA211VL ■ DC24V Adapter: Akizuki Electronics "GF18-US24075T" ■ Outlet: Panasonic "WH2163KWP" ■ Wooden Board: 300×200×12 ■ Buzzer: Akizuki Electronics "PB10-Z338R" ■ Wood Screws: 3.5×12 (about 10 pieces) ■ Wood Screws: 2.6×12 (2 pieces) ■ Y-Type Crimp Terminal: 1.25Y-3.5 (4 pieces) ■ Insulation Caps for Crimp Terminals: 2 pieces ■ Patrol Light: Misumi "LR5-302WJNW-RYG" *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.