This document introduces case studies of problem-solving related to the "Spiral Coating Device" handled by our company.
The "Spiral Spray" is a method of applying hot melt in a spiral fiberized form onto the substrate. It is a stable non-contact application method suitable for thin and wide coatings when bonding products, capable of spiraling up to 72,000 revolutions per minute, with a width of approximately φ15 to 20mm. Regardless of low or high speeds, it minimizes splatter and achieves a beautiful spiral application. It is also possible to apply using a foaming machine with a foaming spiral. 【Features】 - Soft finish with a pleasant texture - Reduces waste/loss of hot melt adhesive, environmentally friendly with solvent-free/low-solvent options for recycling - Uniform application weight with breathability/water permeability, allowing for beautiful and even coating - Unique nozzle with secondary air, compatible with adhesives from high to low viscosity - Capable of high-speed intermittent bonding 【Features of the Nozzle with Secondary Air】 - Stable pattern with guide air - Maintenance is greatly reduced as clean air protects the nozzle from foreign substances - Spiral application of high-viscosity hot melt, which was difficult with conventional methods, is now possible We would like to introduce one example of a company that has adopted these features.
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【Applications/Examples of Achievements】 ■Diapers ■Sanitary napkins ■Breast pads ■Filters ■Automotive parts ■Refrigerators ■Building materials
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【Applications/Examples of Achievements】 ■Diapers ■Sanitary napkins ■Breast pads ■Filters ■Automotive parts ■Refrigerators ■Building materials
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Our company designs, manufactures, and sells application devices for liquids such as thermoplastic resins (hot melt), chemicals, fragrances, oils, and other liquids. With over 40 years of accumulated expertise, we have proposed hot melt applicator devices tailored to our customers' needs. We contribute to a wide range of industries, including disposable diapers, automotive, construction materials, and printing, through our precise liquid application and bonding technologies. To achieve the desired results for our customers, we provide a total production service that includes: - Selection of the appropriate substrate and adhesive (hot melt) - Application technology for the adhesive using the applicator - Proposals on how to automate the process In order to support not only customers in Japan but also those overseas, we have established offices in India and China. We are equipped with testing facilities, allowing for in-house testing. We offer a variety of hot melt application technologies, including foam application, curtain spray, and spiral spray. Please feel free to contact us for more information.