Case Study of Automated Visual Inspection: Inspection Example of Electronic Circuit Board Assembly Status
Image Processing Visual Inspection System "iVision"
A case study on the automation of visual inspection to detect missing components, variations in types, and printing defects on components on the substrate!
Shall we switch the inspection of the presence or absence of components on the electronic circuit board and printing inspection from "visual inspection" to "automated inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the mounting status of the entire circuit board, which cannot be confirmed by a single camera. 【Features of this system】 - It can automatically inspect the presence or absence of components and installation errors on the entire circuit board. - It can accommodate different types by setting up specifications for various products. - It is also possible to simultaneously inspect the status of the circuit. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and processing flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried if we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for full customization, enabling us to meet your specific delivery requirements. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automation of inspections using a general-purpose device for XY operation 【Case Study】 ■Confirmation of the presence and type of components on the substrate *For more details, please refer to the PDF document or feel free to contact us.
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◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)