Case Study of Automated Visual Inspection: Example of Sheet-Type Printed Material Inspection
Image Processing Appearance Inspection System "iVision"
An example of automated appearance inspection using an XY robotic system to continuously inspect multiple printed materials printed in sheet form!
Regarding the inspection of printed materials with issues such as text smudging or white gaps on sheet-printed items, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which enables inspection of each piece of printed material by installing a camera and lighting on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to inspect the work arranged in sheets sequentially without having to set the camera position each time, allowing for confirmation of the location and type of defects present. 【Features of this system】 - Realization of an inspection device that performs repetitive operations using a general-purpose tabletop robot - Mapping of defective areas is also possible - The device can be modified according to the inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.
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basic information
"Do you have any such issues?" - There may be cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate deliveries that meet our customers' needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the configuration. If you let us know your desired specifications, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■ Inspection device using a 2D general-purpose operating device 【Case Studies】 ■ Sheet-like printed materials ■ Electronic products such as substrates * For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)