High-precision automatic inspection of appearance defects in electronic components and circuit board assembly using AI and image processing.
In the electronic components industry, as products become more compact and miniaturized, there is a growing demand for advanced inspection methods that can reliably detect appearance defects, foreign matter contamination, misalignment, and missing parts. Traditional visual inspections face challenges such as variability in inspection accuracy and increased workload. EasyInspector2 combines AI image processing with rule-based processing to automatically and rapidly detect appearance defects in electronic components and circuit board assembly processes with high precision. In addition to detecting fine foreign matter, scratches, and dirt, it can also confirm the presence of components, check for misalignment, and assess the quality of the assembly state. It can be flexibly implemented in various processes such as manufacturing lines and pre-shipment inspections, allowing operations to start quickly without requiring specialized knowledge in image inspection. The automation of full inspection enables simultaneous stabilization of quality and reduction of inspection labor. 【Usage Scenarios】 - Inspection of scratches, dirt, and foreign matter on the surface of electronic components - Inspection of component presence and mounting position after circuit board assembly - Inspection of misalignment and missing parts in connectors and chip components - Final appearance check before shipment 【Benefits of Implementation】 - Improved detection accuracy for appearance and mounting defects - Reduced inspection time and labor - Elimination of variability in visual inspections - Reduced risk of defective products being shipped
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basic information
【Features】 - Can be set up with no code, allowing for a variety of inspections such as defect detection, dimensional measurement, and OCR to be executed in one stop. - Easy to implement with a one-time purchase package that incurs no operational costs, and additional features can be added later. - Equipped with traceability functions such as integration with external devices, CSV output, and image storage. - AI inspection and rule-based inspection can be performed simultaneously. We will propose the optimal package based on the inspection requirements. 【Our Strengths】 We provide optimal solutions tailored to our customers' challenges based on 20 years of experience in visual inspection. We pursue cost-effectiveness and support everything from implementation to operation.
Price range
P3
Delivery Time
P3
Applications/Examples of results
【Automotive】Assembly inspection of large bumpers, detection of wiring color differences, inspection of the presence and polarity of components on electronic control boards, dimensional and defect inspection of rubber products. 【Electrical & Electronics】OCR reading of electronic components, verification of number label accuracy, comparison of circuit board patterns, checking terminal orientation and insertion direction. 【Food & Agriculture】Detection of damage and decay in vegetables and fruits, AI judgment of hair and foreign matter contamination, grade sorting, confirmation of contents within containers, etc. 【Metal & Plastic】Inspection of scratches and dents in aluminum die-cast parts, judgment of short shots in injection molded products, detection of surface defects in uneven areas. 【Logistics & Product Shipping】OCR for product labels, reading of barcodes and 2D codes, 7-segment display and meter reading, ON/OFF judgment of lighting and lamps. ■Benefits of Use - Capable of handling multiple processes with one unit = High versatility - Quick response with DIY implementation, no need for technology transfer - On-premises operation reduces the risk of information leakage - Can be retrofitted to existing lines = No need for equipment updates *For more details, please refer to the PDF document or feel free to contact us.
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Company information
"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.
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