With reference video available: Fully automating the inspection of scratches, dirt, and plating uniformity to achieve a smart work style that balances quality and speed.
A parts inspection device is a machine used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control fields, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measurement devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that may be overlooked by the human eye. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of Parts Inspection Devices "Dimension Measuring Instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance Inspection Devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional Inspection Devices" that are testing devices to confirm whether parts function as designed. "Material Testing Machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).
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The inspection equipment introduced can determine the condition of plating in addition to scratches, dirt, and bending. ■ Scratch Inspection Optical sensors and cameras are used to detect surface scratches and defects. It can inspect even fine scratches without missing them. ■ Bending Inspection It checks whether the product's shape conforms to specified dimensions and shapes. Lasers and ultrasonic sensors are used. ■ Plating Inspection To evaluate the quality and thickness of the plating applied to the metal surface, it checks for uniformity, adhesion, and corrosion resistance. - Thickness Measurement There are devices for non-destructive measurement of plating thickness, primarily using ultrasound or X-rays. - Appearance Inspection Magnifying glasses are used to check for defects or irregularities on the surface of the plating. *Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company can also provide peripheral equipment, and our employees will take responsibility for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will propose solutions that are easy to understand and closely aligned with our customers' needs. We also accept orders for processed products, not just automated machines. Please feel free to consult with us.
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Delivery achievements (many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Dirt image inspection device for cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Table tennis racket production equipment ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic eyelash manufacturing device ■ Device for feeding aluminum pouch products into paper containers ■ Automatic wig manufacturing device ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine * For more details, please download the PDF or feel free to contact us.
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At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
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