[AI Image Inspection Case] Inspection for Missing Label Printing, Smudging, and Black Spot Detection
Skylogic's AI image inspection software solves the problem of shipping defective prints due to missing or faded print and black spots!
In the label manufacturing industry, such as for product descriptions, productivity is increased by printing multiple labels at once. On the other hand, issues such as missing prints, smudges, and defects due to black spots have also arisen during printing. This problem of defective shipments is one that many label manufacturing companies face, and image processing software has been used as a means of improvement. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, three inspection frames were set for a single label to establish pass/fail criteria for missing prints, smudges, and black spots, detecting multiple defective areas. In the image above, the smudged area (NG) is highlighted in red, while the OK areas remain unchanged. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 60x 70mm Minimum Size of Inspection Target: Approximately 5mm Number of Inspection Locations: 3 Camera Resolution: 1.3 Megapixels Lens Focal Length: 35mm Distance Between Lens and Product: Approximately 360mm Lighting: Indoor Lighting Current inspections can be performed with the 'EasyInspector2' color package using the "Comparison with Master Image" feature.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.