Case study of automated visual inspection: Inspection example measuring various dimensions of resin molded products.
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection by measuring the outer diameter and internal opening dimensions of resin molded products using a general-purpose stage!
Shall we switch from "manual measurement" of the outer diameter and internal dimensions of resin molded products to "automatic inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which enables dimension measurement by installing a camera on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the entire mounting state of the substrate, which cannot be confirmed with a single camera. 【Features of this system】 - It is possible to measure a wide range of dimensions that cannot be captured by a single camera through the operation of multiple cameras. - For multiple dimension inspections, measurements can be conducted in one inspection by setting the measurement points. - It is also possible to determine whether the measurements are within tolerance based on information such as drawings. *First, we will verify whether the work you wish to inspect can be measured. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any of the following issues?" - There are cases where defects are overlooked due to visual inspections by personnel. - It takes time to educate on the standards for visual inspections, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centered product that allows for full customization, enabling us to deliver according to your preferences. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automation of inspections using a general-purpose device for XY operation 【Case Studies】 ■Automation of inspections using calipers and other tools ■Dimensional measurements for components with multiple measurement points *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)