Daikin's 40-year challenge of "eliminating wood" has been solved with an all-cardboard solution! Our company has achieved what has been attempted many times before but never succeeded!
In the 2019 Japan Packaging Contest, we received the Japan Star Award "Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director Award"! We successfully converted the wooden frame packaging used for heavy shipments at Daikin Industries into all cardboard! We achieved the long-standing challenge of "eliminating wood" that had persisted for 40 years! 【Before Improvement】 - All packaging used wood (fumigated products). - A dedicated craftsman was required for wooden frame assembly. - The aging and shortage of these dedicated craftsmen became a serious issue. 【Improvement Goals】 1. Make it a specification that anyone can handle. 2. Reduce the weight of wooden frame packaging. 3. Reduce total logistics costs. 【After Improvement】 1. All cardboard packaging (achieving ease of assembly, unpacking, and disposal). 2. Clear three-tier stacking. 3. Four-way entry pallets compatible with electric hand trucks. 【Improvement Effects】 Elimination of wood… 100% reduction Dedicated workers… 100% reduction Packaging time… 67% reduction Packaging material weight… 50% reduction Total cost… 20% reduction *For more details, please refer to the PDF document or feel free to contact us.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy cargo and collective packaging. We propose "total logistics cost reduction" through heavy cargo packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of typical logistics costs: Transportation costs… 60% Storage/handling… 27% Packaging materials… 5% Management and others… 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reductions through packaging material design, which includes reducing packaging work hours, improving transportation/loading efficiency, optimizing storage, enhancing unpacking ease, and facilitating disposal. ● Considering production and delivery efficiency, single-item processing may lead to increased costs. It would be easier to present benefits if you could consider larger quantities (30 units or more). ● Molds may be required for production. *For more details, please refer to the PDF materials or feel free to contact us.
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P2
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Applications/Examples of results
■Awards in the Japan Packaging Contest (Hosted by the Japan Packaging Technology Association) 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Category Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Headlight Packaging" 2009: Minister of Economy, Trade and Industry Award "Collective Packaging of 40 Export Chairs" (Highest award of this contest) 2010: Logistics Award "Two Roll Suspended Packaging" 2011: President of the Japan Chamber of Commerce and Industry Award "All Cardboard Packaging for Large Copiers" 2013: Logistics Award "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Category Award "All Cardboard Packaging for Aircraft Seats" 2017: Logistics Award "Suspended Roll Packaging" 2018: Category Award for Large and Heavy Packaging "Suspended Packaging for Roll Products" 2018: Logistics Award "Development of Slip Master" 2019: Minister of Economy, Trade and Industry Award "Full Cardboard Conversion from Wooden Frame Packaging" 2019: Logistics Award "All Cardboard Packaging for Gear Grinding Wheels"
catalog（3）
Download All Catalogs![[2020 Latest Version] Navias Co., Ltd. "Contest Award History"](https://image.mono.ipros.com/public/catalog/image/01/f9f/630596/IPROS17277435363371121503.jpeg?w=120&h=170)
![[Catalog] ★2019 Japan Star Award Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award★ (Heavy Goods) Improvement of all cardboard packaging from large heavy wooden frame packaging.](https://image.mono.ipros.com/public/catalog/image/01/7fd/630600/IPROS18258520241082335566.jpeg?w=120&h=170)
![[Case Study] Naviace / Naviace Plus / Navi Palette](https://image.mono.ipros.com/public/catalog/image/01/c62/630638/IPROS10656456000534102529.jpeg?w=120&h=170)
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose solutions to improve logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, thereby improving logistics efficiency and contributing to cost reductions such as transportation expenses. *Other materials = wood, iron and steel, plastic resin, paper tubes, etc. Additionally, we established and relocated our manufacturing base in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Enhanced quality with new equipment - Production facilities that consider both the global environment and labor conditions - Doubling production capacity allows for the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.