Packaging cost reduced by 54%, packaging material weight reduced by 63%! Successful case study of packaging design for Ricoh's 600kg heavy item. 【*2011 Japan Chamber of Commerce and Industry President's Award】
"The all-cardboard packaging for large copiers" is a successful case of packaging design for a 600kg heavy item "large copier" for Ricoh, which won the 2011 Japan Chamber of Commerce and Industry President's Award. It achieved a 54% reduction in packaging costs and a 63% reduction in packaging material weight, eliminating the need for sorting and disposal. [Before the improvement, there were the following issues] ■ We want to improve the packaging of a 600kg heavy item... ■ We are struggling due to localized loads with casters... ■ It is a precision machine and is vulnerable to shocks... ■ Unpacking requires unloading with casters... *Please refer to the PDF available for download for the effects and benefits after the improvement.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design technology. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs Transportation costs… 60% Storage/Handling… 27% Packaging materials… 5% Management and others… 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reductions through the design of packaging materials, which includes reducing the labor involved in packaging operations, improving transportation/loading efficiency, optimizing storage, enhancing unpacking ease, and facilitating disposal.
Price information
Prices vary depending on the lot, dimensions, and structure. Please feel free to contact us.
Delivery Time
※After the specifications are finalized, the initial delivery will take about 10-14 days, and repeat orders will take about 7-10 days.
Applications/Examples of results
■Usage Pharmaceuticals, pharmaceutical raw materials, rubber, resin-related products, explosives, etc. The Japan Packaging Technology Association, a public interest incorporated association, has received over 10 awards at the "Japan Packaging Contest," with extensive experience in packaging design, particularly for heavy goods. ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award for "Surface Protection Film Collective Packaging" 2007: Category Award for "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Manufacturing Industry Bureau Director's Award for "Headlight Packaging" Logistics Award for "700kg Roll Suspended Packaging" 2009: Minister of Economy, Trade and Industry Award for "Collective Packaging of 40 Export Chairs" (Highest award at the Japan Packaging Contest) 2010: Logistics Award for "Two Rolls Suspended Packaging" 2011: Chairman of the Japan Chamber of Commerce and Industry Award for "All Cardboard Packaging of Large Copiers" 2013: Logistics Award for "All Cardboard Packaging of Digital Mixing Consoles" 2014: Appropriate Packaging Award for "Bulk Packaging" 2015: Logistics Award for "Improvement of Paper Joint Lock" 2016: Category Award for "Support Lock - All Cardboard Packaging of Aircraft Seats"
catalog（2）
Download All Catalogs![[Improvement Case Study Material] Large Copier All Cardboard Packaging | Navis Ace × Ricoh](https://image.mono.ipros.com/public/catalog/image/01/b60/630632/IPROS33562657314528508499.jpeg?w=120&h=170)
![[Case Study] Naviace / Naviace Plus / Navi Palette](https://image.mono.ipros.com/public/catalog/image/01/c62/630638/IPROS10656456000534102529.jpeg?w=120&h=170)
Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose solutions to improve logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, thereby improving logistics efficiency and contributing to cost reductions such as transportation expenses. *Other materials = wood, iron and steel, plastic resin, paper tubes, etc. Additionally, we established and relocated our manufacturing base in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Enhanced quality with new equipment - Production facilities that consider both the global environment and labor conditions - Doubling production capacity allows for the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.
![[Improvement Case] Reduction of air freight and logistics costs (conversion of wooden boxes to all cardboard)](https://image.mono.ipros.com/public/product/image/1d6/2000683818/IPROS03121308562452132173.jpeg?w=280&h=280)
![[Development Episode] Suspended packaging of large roll products! ★All cardboard★](https://image.mono.ipros.com/public/product/image/820/2000739360/IPROS78793007333615414664.jpeg?w=280&h=280)
![Reduce transportation costs per product with packaging improvements! [Case Study]](https://image.mono.ipros.com/public/product/image/ea8/2001234384/IPROS30049266590119159683.jpeg?w=280&h=280)
