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  6. On-site assembly of special high-voltage molded transformers.

On-site assembly of special high-voltage molded transformers.

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Resonant cast transformer

last updated:Feb 08, 2022

利昌工業
利昌工業
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Delivered in parts, assembled on site.

Once upon a time, there was a comedy routine that asked, "Where do you bring in the subway trains?" However, there are often cases where the delivery route is blocked when adding or replacing transformers in the electrical room. When the electrical room is underground, issues such as weight limits on the delivery elevator can also arise. In such cases, Rishou Kogyo can respond by delivering the transformer in parts, such as the "core" and "coil," and then assembling it on-site. This is made possible by the Rishoucast transformer, which features a robust molded coil reinforced with fiberglass instead of using insulating oil. Here is one example of this.

    Other energy equipment
シリンダ挿入.jpg

On-site assembly of special high-voltage molded transformers.

シリンダ挿入.jpg
シリンダ挿入.jpg 1500kVA変圧器.jpg
  • There have been cases where transformers (finished products) were delivered horizontally, taking into account the height of the entry route.
  • Special site - Product/service details - https://pr.mono.ipros.com/risho/product/

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basic information

The on-site assembly of transformers varies depending on the conditions specific to each customer, such as the workspace in the electrical room and the width and height of the route for transportation. At Rishou Industry, we have a track record of responding to such needs with special designs that adjust the size of the transformer to fit the transportation route and installation location, and further assemble it efficiently on-site after transporting parts like the core and coils. In the case presented in this article, we also faced the issue of weight restrictions for the materials transport elevator. When assembled, the core exceeded the weight limit. Therefore, we transported the parts that make up the core (electrical steel sheets) and then assembled the core on-site.

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Applications/Examples of results

If there are restrictions on the delivery route for the addition or update of the transformer, please consult with us.

Detailed information

  • モールドコイル.jpg

    Molded coils delivered as parts. They are sturdy coils insulated with glass fiber reinforced epoxy resin.

  • 鋼板.jpg

    Electromagnetic steel sheets that make up the iron core. Considering the weight limit of the elevator, these were delivered in several batches.

  • 鉄心くみあげ.jpg

    The iron core was assembled on-site. Since the finished product weighs about 2 tons, it exceeds the elevator's weight limit. Therefore, several hundred sheets of electrical steel were brought in in several batches, and then assembled on-site into the "stacked iron core."

  • 鉄心.jpg

    The state of having temporarily removed the upper iron core (yoke) to insert the coil.

  • 断面.jpg

    Cross-section of the iron core. To reduce "iron loss," it is a "stacked iron core" made of multiple thin steel plates layered together instead of a thick solid rod. It was assembled on-site.

  • コイルセット.jpg

    Carefully insert the coil.

  • クリアランス.jpg

    The coil is set with quite strict clearance.

  • セット完了.jpg

    One set consists of a primary coil and a secondary coil. A total of six coils were set up on site.

  • 所定の場所に設置.jpg

    The 23kV special high-voltage, 1500kVA molded transformer has been assembled on-site and set in the designated location.

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On-site assembly of special high-voltage molded transformers.

On-site assembly of special high-voltage molded transformers.

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利昌工業

利昌工業

Resin/Plastic

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The fundamental technologies of our company are Laminating Technology and Casting Technology. We are deeply exploring these two technologies and advancing diversification. In the case of general-purpose products, we continue our self-help efforts, such as pursuing thorough rationalization to become a last-one company.

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