Improving shot count for super engineering plastics and extending cylinder lifespan. Increasing injection molding productivity with lining and coating technology. Presentation materials available.
Our company provides products and coating technologies that solve the issues of "wear and corrosion of cylinders and screws" that arise during injection molding. 【Product and Technology Lineup】 ■ "HIP Composite Cylinder" This is a high-performance cylinder lined with high-functionality powder materials. It applies powder metallurgy technology and HIP molding technology. ■ "KAM Screw" & "X-coat" The PVD coating technology "X-coat" prevents corrosion caused by the addition of flame retardants and the generation of strongly acidic gases. It is useful for improving release properties, preventing black spots, and preventing carbides. *We are currently offering materials that introduce our technologies. You can view them immediately from "Download." *Until March 31, 2022, we are running a campaign to prototype "X-coat" at a special price. (We also accommodate molds and jigs.) For more details, please contact us.
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Examples of the use of "X-coat" [Measures against halogen-free resins] Halogen-free flame-retardant grades (PA4T/PA9T), commonly used in micro connectors, are highly corrosive, and molding companies have long faced the issue of needing to replace screws and tip components at an early stage. Supercritical phenomena that dissolve various organic substances occur within cylinders that exceed the critical point, making it difficult to address even with super corrosion and wear-resistant materials. Our company has resolved numerous issues for users with X-coat, which has super barrier performance. [Measures against transparent resins] Transparent resins such as PP, PC, PMMA, and PPSU have traditionally relied on SCM+ hard chrome plating, as even tiny black spots and foreign substances can lead to quality defects. By adopting X-coat, we have significantly reduced defect rates, improved quality, and decreased cleaning work. Additionally, it has shown great effectiveness in addressing the carbides of easily carbonizable super engineering plastics like LCP and PEEK. *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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*For more details, please refer to the materials. Feel free to contact us as well.*
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Company information
Asai Sangyo Co., Ltd. was established in 1922 (the 11th year of the Taisho era) as a specialized steel wholesaler. Throughout the transitions from the Taisho era to the Showa, Heisei, and Reiwa eras, we have consistently responded to the needs of the industrial world at each time, striving to deliver high-quality products using cutting-edge technology. Throughout this period, we have remained committed to the materials sector, particularly steel, and have valued our motto of "Customer First," tackling all requests head-on with our unique "Asai style." Thanks to this commitment, we are now highly regarded not only for our handling of materials but also for our offerings of injection molding machine parts, coatings, and more.