Innovative analysis software for die casting
It consists of four modules that support mold design. 【Castle MIND】 Inputs conditions (molding machine, molten metal, properties of runner + cavity + vent, plunger, mold properties) to determine molding conditions, and interactively updates time, temperature, flow rate, and pressure conditions to calculate optimal conditions. 【Castle Run】 Fluid analysis targeting the plunger and runner. It predicts the rippling generated by the plunger; calculates turbulence, vortices, and effective flow rates at the gate occurring in the runner flow path. 【Castle BODY】 Predicts cold slugs, welds, metal oxidation, short shots, and metal splatter occurring during the filling process. It also predicts the occurrence of voids using evaluation indicators of the solidification process. 【Castle THERMO】 A full model temperature distribution analysis that includes cooling circuits and lubrication mechanisms for the entire mold configuration, in addition to the flow paths for filling and solidification. It detects overheating or insufficient cooling from the temperature distribution that changes according to the molding cycle.
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basic information
【Two-Layer Calculation of Metal and Air】 High-precision prediction of bubble entrapment can be achieved by simultaneously simulating the flow of metal and air. 【Material Database】 Provides material properties defined by various standards, including JIS, primarily for aluminum alloys and magnesium alloys. 【Die Casting Machine】 Registered molding machines support brands from around the world. If not registered, we will quickly register based on the specifications of the molding machine. 【Model Creation】 Runner, cavity, and vent shapes are created using CAD. These shapes are imported in STL format, and the fluid circuit mesh is automatically generated. During this process, detailed meshes are generated only for the inflow and outflow gates and vent areas. 【Number of CPUs】 Equipped with multi-CPU computing capabilities that demonstrate power with large-scale models. The license price remains constant regardless of the number of CPUs. 【Multi-Stage Shot】 The molding speed can be defined in multiple stages as a function of time or the length of the shot sleeve ejection.
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Applications/Examples of results
It is believed that having the latest processing machines and software will improve efficiency and profitability. However, in reality, the results have not been as significant. The problem lies with the "people" who cannot fully utilize these latest tools. Therefore, GENIO Solutions has developed "SEDS" to enhance the added value for our customers. SEDS is a program that cultivates "expert engineers" together with our clients. It progresses work while solving various issues that arise from operational procedures and work methods. This raises the capabilities necessary for engineers, such as "design know-how/skills/analysis techniques/CAD/CAM/new technologies/process analysis." SEDS increases corporate outcomes and value by producing specialists. 【SEDS Examples】 ■ Support for early software launch ■ Support for contracted analysis ■ Achieving up to 80% reduction in trial attempts through operational support
Company information
In order to support manufacturing companies in the manufacturing industry through 3D digital technology, we were established in 2014 in Kobe City. We provide the latest 3D digital technology to the manufacturing society through our network with global companies. We create opportunities for 3D innovation that brings about new changes and develop manufacturing experts together with the manufacturing society. Through our high technical capabilities and professional services cultivated over many years, we support the enhancement of global competitiveness and create opportunities for companies to thrive.
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